Lenze 8200 Frequency inverters User Manual

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Summary of Contents

Page 1 - = Global Drive

EDH8200UE00406193ManualS= Global DriveFrequency inverters 8200Show/Hide Bookmarks

Page 2

Contents8200SHB0199vi7.5.12 Controllerenable RFR 7-48...7.5.13 Start conditions/flying-restart circuit 7-49...

Page 3 - Contents of the Manual

Installation8200SHB01994-434.3 Installation of a CE-typical drive systemGeneralnotesThe electromagnetic compatibility of a machine depends on the type

Page 4

Installation8200SHB01994-44Screening Connect the screen of the motor cable to the controller- to the screen connection of the controller,- additionall

Page 5

Installation8200SHB01994-45LxUVWM3~PERB1 RB2+UG-UGRBMainsPE82XXK10Z3Z2PEPEZ1PEPE789GND 1GND 2PEVrefVcc-UG+UGF1-X1nnnnnK162K11K12 K142028E1E2E3E4 39PES

Page 6 - 8200SHB0199ii

Installation8200SHB01994-46Show/Hide Bookmarks

Page 7

EDS8200U--C00406183ManualPart CCommissioningDuring operation= Global DriveFrequency inverters 8200Show/Hide Bookmarks

Page 8 - 8200SHB0199iv

This Manual is valid for 82XX controllers as of version:33.820X- E- 1x. 1x (8201 - 8204)33.8202- E- 1x. 1x -V002 Reducedassemblydepth (8202)33.821X- E

Page 9

Commissioning8200SHB01995-15 Commissioning820XThecontrollers are factory-set to drive a corresponding four-pole standard motorwith 230/400 V, 50 Hz. F

Page 10 - 8200SHB0199vi

Commissioning8200SHB01995-25.2 Short commissioning (factory setting)5.2.1 Switch-on sequenceStep1. Connect to the mains. The controller is ready for o

Page 11

Commissioning8200SHB01995-35.3 Adapt machine data5.3.1 Determine speed range (fdmin,fdmax)Code NamePossible settingsIMPORTANTLenze Choice InfoC010 Min

Page 12

Commissioning8200SHB01995-45.3.2 Setting of acceleration and deceleration times (Tir,Tif)Code NamePossible settingsIMPORTANTLenze Choice InfoC012 Acce

Page 13

Contents8200SHB0199viiPart E8 Troubleshooting and fault elimination 8-1...8.1 Troubleshooting 8-1...

Page 14 - 8200SHB0199x

Commissioning8200SHB01995-55.3.3 Setting of current limit values (Imaxlimits)Code NamePossible settingsIMPORTANTLenze Choice InfoC022 Imaxlimit(motor

Page 15

Commissioning8200SHB01995-65.4 Optimisation of the operating behaviourThe following settings are used to determine the current and torque behaviour as

Page 16

Commissioning8200SHB01995-7Help for the selection of 820X Motor cableshielded $ 25 munshielded $ 50 mshielded > 25 munshielded > 50 mC014Stand-a

Page 17 - 1.2 Scope of delivery

Commissioning8200SHB01995-85.4.2 Optimising operating modes5.4.2.1 Optimising motor-current control (C014 = -4-)820X setting range: Function is not av

Page 18 - 8200SHB01991-2

Commissioning8200SHB01995-94.Set slip compensation(C021):Rough setting according to motor data:4.Setslipcompensation(C021):snNsynnrnNsyn100 %nNsynfdr6

Page 19 - 1.3 Legal regulations

Commissioning8200SHB01995-105.4.2.2 Optimise V/f-characteristic control with auto boost(C014 = -0-/-1-)821X/822X/824X setting range: Function is not a

Page 20 - 8200SHB01991-4

Commissioning8200SHB01995-113.Set Vminboost (C016). Load-dependent boost of the motor voltage in the field frequency range below the V/f-ratedfrequenc

Page 21

Commissioning8200SHB01995-125.4.2.3 Optimise V/f-characteristic control with constant Vminboost(C014 = -2-/-3-)Required codesCode NamePossible setting

Page 22 - 8200SHB01991-6

Commissioning8200SHB01995-13C014 = -2-Linear characteristicC014 = -3-Square characteristic (e.g. for pumps, fans)outr m o to rVV1Vmin001C 015fd r m ot

Page 23

Commissioning8200SHB01995-144.Set the slip compensation(C021).Rough setting according to motor data:4.Settheslipcompensation(C021).snNsynnrnNsyn100 %n

Page 24 - 8200SHB01991-8

Contents8200SHB0199viiiPart G11 Application of brake unitsSee: Table of contents of the attached Operating InstructionsPart H12 AutomationSee: Table o

Page 25 - Directive

Commissioning8200SHB01995-155.4.2.4 Normalisation of an application datum820X setting range: Function not available.Setting range 821X/822X/824X:Code

Page 26 - 8200SHB01991-10

Commissioning8200SHB01995-165.4.3 Operation with PID controllerThe following controls can be implemented with the internal PID controller:- pressure,-

Page 27 - 1.4.5 EC Machinery Directive

Commissioning8200SHB01995-178201BBKeypadSetpointserial port310.2C001MotorpotentiometerConstantUPDOWNC007Setpoint selection000110110 - 9, 14 - 2028 - 4

Page 28 - EC Manufacturer’s Declaration

Commissioning8200SHB01995-185.5 Application examples for PID controllers5.5.1 Pump application with pressure controlK14K12K11Ctrl.enableDownJOGLM3~Fre

Page 29 - Safety information

Commissioning8200SHB01995-19Sensor connection3-phase pressure sensor+ -78+-~21.DC mains supply, e.g. 24 V2.Pressure sensor0 - 10 V(jumper 1-2)0 - 2

Page 30

Commissioning8200SHB01995-20Functions used- Internal PID controller for pressure control.- Regular control, setpoint selection via fieldbus with feedb

Page 31

Commissioning8200SHB01995-215.5.2 Pump application with level controlM3~Water level setpoint0 ... 10 V, 0/4 ... 20 mADelivery pumpWVUZ1K1F1Z2L1 L2 L37

Page 32

Commissioning8200SHB01995-22Application FIG 5-3:In a tank the water is to be held at a constant level. The speed of the pump mustbe controlled dependi

Page 33 - Technical Data

Commissioning8200SHB01995-235.5.3 Dancer-position control (line drive)M3~Main setpoint ~0 ... 10 V, 0/4 ... 20 mAWEAFG5VR1 Dancer potentiometer1 ... 1

Page 34

Commissioning8200SHB01995-24Application FIG 5-4:The material speed v2is to be synchronised to the line speed v1by means of adancer-position control. T

Page 35

Contents8200SHB0199ixPart L16 Signal-flow charts 16-1...16.1 Signal-flowchart fortypes 820X 16-2...

Page 36 - 8200SHB01993-4

Commissioning8200SHB01995-25Note!- For more detailed information on the process controller, see chapter7.5.10.- Calibration of the setpoints and actua

Page 37

Commissioning8200SHB01995-265.5.4 Air conditioning systemM3~M3~WWVVUUX1X1Z1WVUG-UG+UZ1Z278ControlDCCControlDCCZ278RUNPRGSTPSHRUNPRGSTPSHK1F1L1L1L2L2L3

Page 38

Commissioning8200SHB01995-27Application FIG 5-5:The air conditioning system of a department store is to be controlled according tothe number of person

Page 39

Commissioning8200SHB01995-28Code settings for unit 2:Code Name Possible settingsCodeNameLenze Choice InfoC001 Operating mode -0- -0- Setpoint selectio

Page 40

During operation8200SHB01996-16 During operation6.1 Operating information6.1.1 General- Replace defective fuses with the prescribed type only when no

Page 41

During operation8200SHB01996-26.1.2 822X/824X- The controllers 822X/824X have a temperature-dependent fan circuit:- The fans are only activated when t

Page 42

EDS8200U--D00406184ManualPart DConfiguration= Global DriveFrequency inverters 8200Show/Hide Bookmarks

Page 43

This Manual is valid for 82XX controllers as of version:33.820X- E- 1x. 1x (8201 - 8204)33.8202- E- 1x. 1x -V002 Reducedassemblydepth (8202)33.821X- E

Page 44

Configuration8200SHB01997-17 Configuration- The configuration of the controller is used to adapt the drive to yourapplications.- For this, you have th

Page 45

Configuration8200SHB01997-27.1 8201BB operating module(Not included in the delivery package, see Accessories).The8201BB operating module isequipped wi

Page 46

Contents8200SHB0199xShow/Hide Bookmarks

Page 47

Configuration8200SHB01997-3SHPRGSTPRUNPAR2 0VLVIMAXDBTEMPPAR1LOADSETA%HzKey functions”SH+” means:1.Press and hold key SH.2.Press secondkeyindicated.SH

Page 48

Configuration8200SHB01997-47.2 Structure of the operating programThe operating program has three program levels: operating level, code level, andparam

Page 49

Configuration8200SHB01997-57.2.3 Parameter level- The parameter level contains two parameter sets, PAR1 and PAR2. Pressthe key SH to change from PAR1

Page 50

Configuration8200SHB01997-67.3.1 Change and store parameters with the 8201BB operatingmoduleAcceptance without acknowledgement (ONLINE)The controller

Page 51

Configuration8200SHB01997-7Acceptance acknowledged with SH + PRG when the controller isinhibited.(Labelled with ”[Cxxx]” in the code table.)The contro

Page 52

Configuration8200SHB01997-87.3.2 Change and store parameters with fieldbus modules.RS232/485 fieldbus module 2102IB- Parameter setting via the serial

Page 53

Configuration8200SHB01997-97.4 Operating functions7.4.1 Operating modeCode NamePossible settingsIMPORTANTLenze Choice InfoC001¤ Operating mode -0- -0-

Page 54

Configuration8200SHB01997-107.4.2 Working with parameter setsCode NamePossible settingsIMPORTANTLenze Choice Info[C002]* Parameter set -0- Functionexe

Page 55

Configuration8200SHB01997-11Function The controllers are equipped with two parameter sets: PAR1 and PAR2. You can switch from oneparameter set to the

Page 56 - 3.7.1 Features

Configuration8200SHB01997-127.4.3 Change parameter set via DC-bus voltageOnly series “HVAC”7.4.3.1 AC-motor braking by means of parameter set changeov

Page 57

EDS8200U--A00406181ManualPart ATable of contentsPreface and general informationSafety information= Global DriveFrequency inverters 8200Show/Hide Bookm

Page 58 - 4.1.1 Important notes

Configuration8200SHB01997-137.4.3.2 Automatic parameter set changeover for controlleddeceleration in the event of mains failureCode Possible settings

Page 59 - 8200SHB01994-2

Configuration8200SHB01997-14Adjustment Code PAR1 setting(active in the event ofmains failure)PAR2 setting(active in normaloperation)NoteThreshold C988

Page 60

Configuration8200SHB01997-157.5 Control functions7.5.1 Speed range (fdmin,fdmax)Code NamePossible settingsIMPORTANTLenze Choice InfoC010 Minimum field

Page 61

Configuration8200SHB01997-167.5.2 Acceleration and deceleration times Tir,TifCode NamePossible settingsIMPORTANTLenze Choice InfoC012 Acceleration tim

Page 62

Configuration8200SHB01997-177.5.3 Current limit values (Imaxlimit values)Code NamePossible settingsIMPORTANTLenze Choice InfoC022 Imaxlimit(motor mode

Page 63 - 4.1.2.5 Types 8221 to 8227

Configuration8200SHB01997-187.5.4 Current limitation controller (Imaxcontroller)Only “HVAC” controllersCode NamePossible settingsIMPORTANTLenze Choice

Page 64 - 4.1.2.6 Types 8241 to 8246

Configuration8200SHB01997-197.5.5 Control modeCode NamePossible settingsIMPORTANTLenze Choice InfoC014¤ Control mode820X -0- -0- Linear characteristic

Page 65

Configuration8200SHB01997-20820X821X822X824XV/f-characteristic control with VminboostSelect the classical V/f-control with constant Vminboost to opera

Page 66

Configuration8200SHB01997-21Adjustment C014 = -0- or C014 = -1-:1.Select V/f-rated frequency C0152.Select Vminboost C016C014 = -2- or C014 = -3-:1.Sel

Page 67 - (”push-through technique”)

Configuration8200SHB01997-227.5.6 V/f characteristic7.5.6.1 V/f-rated frequency fdrCode NamePossible settingsIMPORTANTLenze Choice InfoC015V/f-rated f

Page 68 - 4.1.4.1 Types 8215 to 8218

This Manual is valid for 82XX controllers as of version:33.820X- E- 1x. 1x (8201 - 8204)33.8202- E- 1x. 1x -V002 Reducedassemblydepth(8202)33.821X- E-

Page 69 - 4.1.4.2 Types 8221 to 8227

Configuration8200SHB01997-23Function when C014 = -4- The V/f-rated frequency influences the internal parameters of the motor model when using thecontr

Page 70 - 4.1.4.3 Types 8241 to 8246

Configuration8200SHB01997-247.5.6.2 VminsettingCode NamePossible settingsIMPORTANTLenze Choice InfoC016VminsettingC016820X * 0.00 {0.05 %} 40.00 *depe

Page 71 - 4.1.5.1 General

Configuration8200SHB01997-25Function whenC014 = -2-, -3-Load-independent boost of the motor voltage in the field frequency range below the V/f-ratedfr

Page 72 - 4.1.5.2 Demands on the cooler

Configuration8200SHB01997-267.5.7 ConfigurationOnly “HVAC” controllersCode Name Possible settings IMPORTANTCodeNameLenze Choice InfoIMPORTANTC005¤ Con

Page 73 - 8200SHB01994-16

Configuration8200SHB01997-277.5.8 Motor data detection820X setting range: Function not available.Setting range 821X/822X/824X:Code NamePossible settin

Page 74 - 4.1.5.4 Assembly preparations

Configuration8200SHB01997-287.5.9 Running optimisation7.5.9.1 Slip compensationCode NamePossible settingsIMPORTANTLenze Choice InfoC021Slip compensati

Page 75 - 8200SHB01994-18

Configuration8200SHB01997-297.5.9.2 Chopper frequency820X setting range: Fixed chopper frequency up to 9.2 kHz.Automatic lowering ofthechopperfrequenc

Page 76

Configuration8200SHB01997-30Function C144 C144 = -0-- With chopper frequencies of 12 kHz or 16 kHz and if the max. permissible heat sinktemperature is

Page 77 - 8200SHB01994-20

Configuration8200SHB01997-317.5.9.3 Oscillation dampingSetting range 820X/821X: Function not available.Setting range 822X/824X:Code NamePossible setti

Page 78

Configuration8200SHB01997-327.5.9.4 Ramp function generator S-shapeOnly “HVAC” controllersCode NamePossible settingsIMPORTANTLenze Choice InfoC182* In

Page 79 - 8200SHB01994-22

Preface and general information8200SHB01991-11 Preface and general information1.1 How to use this Manual- This Manual completes the Operating Instruct

Page 80

Configuration8200SHB01997-337.5.9.5 Skip frequenciesOnly “HVAC” controllersCode NamePossible settingsIMPORTANTLenze Choice InfoC625* Skip frequency 1

Page 81 - 8200SHB01994-24

Configuration8200SHB01997-347.5.10 PID controller as process controllerOnly “HVAC” controllersCode Name Possible settings IMPORTANTCodeNameLenze Choic

Page 82 - 4.2.1 Operator’s safety

Configuration8200SHB01997-35Normalisation Adaptationof a fieldrelatedparametertoanapplication datumtobe controlled(e.g. pressure,temperature, flow rat

Page 83 - 4.2.3 Motor protection

Configuration8200SHB01997-36Influence PID controller When using a process control with frequency precontrol (C238 = -1-), the control factor is veryim

Page 84

Configuration8200SHB01997-37Subtractive influenceof the process controllerConditions:C051 = Positive actual valueC181 = Select positive setpointC238 =

Page 85

Configuration8200SHB01997-387.5.10.1 Reset integral component and influenceFunction The following functions are possible:Reset the integral component

Page 86

Configuration8200SHB01997-397.5.10.3 Frequency precontrolCode Name Possible settings IMPORTANTCodeNameLenze Choice InfoIMPORTANTC238¤ Frequencyprecont

Page 87 - 8200SHB01994-30

Configuration8200SHB01997-407.5.11 Setpoint input7.5.11.1 Analog setpoint inputCode Name Possible settings IMPORTANTCodeNameLenze Choice InfoIMPORTANT

Page 88

Configuration8200SHB01997-41Only series “HVAC”:Adjustment Scalingfactorof the analog channel via C027:C027 = 0.0 %... 200.0 %- Set-value inputC027 = -

Page 89 - 8200SHB01994-32

Configuration8200SHB01997-427.5.11.2 Setpoint input using the keypadFunction If you selectthe operatingmode C001 = -1-, the setpoint canbe selectedbym

Page 90

Preface and general information8200SHB01991-2Accessory kit820X 821X 821X-V003 82218222822382248225822682278221-V0038222-V003824X 824X-V0037-pole socke

Page 91 - 8200SHB01994-34

Configuration8200SHB01997-437.5.11.3 Setpoint input via JOG frequenciesCode NamePossible settingsIMPORTANTLenze Choice InfoC037 JOGvalue 1 20.00 0.00

Page 92 - 4.2.7.4 Connection plan 820X

Configuration8200SHB01997-447.5.11.4 Setpoint input via function ”Motor potentiometer”Function The setpoint input via the function ”Motor potentiomete

Page 93 - 4.2.7.5 Connection plan 821X

Configuration8200SHB01997-45Only series “HVAC”:Level inversion The function “Motor potentiometer” can be influenced through level inversion.ExampleC11

Page 94

Configuration8200SHB01997-467.5.11.5 Setpoint input via function ”Motor potentiometer incombination with JOG value”Function The setpoint input via the

Page 95

Configuration8200SHB01997-477.5.11.6 Setpoint sumOnly “HVAC” controllersCode Name Possible settings IMPORTANTCodeNameLenze Choice InfoIMPORTANTC049* A

Page 96

Configuration8200SHB01997-487.5.12 Controller enable RFRFunction Terminal 28 controls the controller enable.ActivationLOW level: Controller inhibitedH

Page 97 - 8200SHB01994-40

Configuration8200SHB01997-497.5.13 Start conditions/flying-restart circuitCode NamePossible settingsIMPORTANTLenze Choice InfoC142¤ Start condition -1

Page 98 - 4.2.8.3 Connection diagrams

Configuration8200SHB01997-507.5.14 Function of the inputs to be configured block by blockC007 E1 E2 E3 E4-0- JOG1, JOG2, JOG3 DC injection brake CW/CC

Page 99 - 8200SHB01994-42

Configuration8200SHB01997-51C007 E1 E2 E3 E4onlyseries“HVAC”-40- D/F TRIP set QSP JOG1onlyseries “HVAC”-41- D/F TRIP set DC injection brake JOG1-42- D

Page 100 - 8200SHB0199

Configuration8200SHB01997-527.5.14.1 Level inversion for digital inputsOnly “HVAC” controllersCode NamePossible settingsIMPORTANTLenze Choice InfoC114

Page 101 - 8200SHB01994-44

Preface and general information8200SHB01991-31.3 Legal regulationsIdentificationNameplate CE-identification ManufacturerIdentificationLenze controller

Page 102

Configuration8200SHB01997-537.5.14.2 Priority mask for digital inputsOnly “HVAC” controllersCode NamePossible settingsIMPORTANTLenze Choice InfoC115¤

Page 103 - 8200SHB01994-46

Configuration8200SHB01997-547.5.14.3 Change of the direction of rotation (CW/CCW)Not failsafe change of the direction of rotationFunction SettingsC007

Page 104

Configuration8200SHB01997-557.5.14.4 Quick stop QSPSetting range 820XCode NamePossible settingsIMPORTANTLenze Choice InfoC013 Deceleration time Tif820

Page 105 - Edition of: 01/1999

Configuration8200SHB01997-567.5.14.5 DC-injection brake (DCB)Code NamePossible settingsIMPORTANTLenze Choice InfoC019Threshold auto DCbrake821X/822X/8

Page 106 - Commissioning

Configuration8200SHB01997-57Series “HVAC”:Function DC braking enables fast deceleration of the drive to standstill without using a brake unit.The brak

Page 107

Configuration8200SHB01997-587.5.14.6 Parameter set changeover PARFunction Switches between the twoparameter sets (ONLINE)during controller operation.A

Page 108

Configuration8200SHB01997-597.5.14.8 Manual/remote changeoverOnly “HVAC” controllersFunction With manual/remote changeover (H/Re), it is for instance

Page 109

Configuration8200SHB01997-607.5.14.9 Digital frequency inputOnly “HVAC” controllersCode Name Possible settings IMPORTANTCodeNameLenze Choice InfoIMPOR

Page 110

Configuration8200SHB01997-617.5.15 Indirect torque limitationOnly “HVAC” controllersCode Name Possible settings IMPORTANTCodeNameLenze Choice InfoIMPO

Page 111

Configuration8200SHB01997-627.6 Display functions7.6.1 Display valuesCode NamePossible settingsIMPORTANTCodeNameLenze Choice InfoIMPORTANTC040 Control

Page 112

This Manual is valid for 82XX controllers as of version:33.820X- E- 1x. 1x (8201 - 8204)33.8202- E- 1x. 1x -V002 Reduced assemblydepth(8202)33.821X- E

Page 113

Preface and general information8200SHB01991-41.4 EC Directives/Declaration of Conformity1.4.1 What is the purpose of EC directives?EC directives are i

Page 114

Configuration8200SHB01997-637.6.3 Normalisation of an application datum820X setting range: This function is not available.Setting range 821X/822X/824X

Page 115

Configuration8200SHB01997-647.6.4 Elapsed operating time meterCode NamePossible settingsIMPORTANTCodeNameLenze Choice InfoIMPORTANTC178* Operatingtime

Page 116

Configuration8200SHB01997-657.7 Monitoring functions7.7.1 Relay outputsRelay output K1Code NamePossible settingsIMPORTANTLenze Choice InfoC008¤ Functi

Page 117

Configuration8200SHB01997-66Switching conditions Monitoring functions RelayReadyfor operation energised when controller isreadydrop-out whenTRIP fault

Page 118

Configuration8200SHB01997-67Relay output K2Setting range 820X/821X: K2 not available.Setting range 822X/824X:Code NamePossible settingsIMPORTANTLenze

Page 119

Configuration8200SHB01997-68Switching conditions Monitoring functions RelayReadyfor operation energised when controller isreadydrop-out whenTRIP fault

Page 120

Configuration8200SHB01997-697.7.2 Analog outputCode NamePossible settingsIMPORTANTLenze Choice InfoC108* Gain(C111) 128 0 {1} 255C111¤ Monitor signal

Page 121 - 8200SHB01995-16

Configuration8200SHB01997-70Adjustment C111 820X: Voltage at terminal 62, if C108 = 220821X/822X/824X: Voltage at terminal 62, if C108 = 128-0- 6 V, i

Page 122

Configuration8200SHB01997-717.7.3 Thermal motor monitoring7.7.3.1 I2x t monitoringCode NamePossible settingsIMPORTANTLenze Choice InfoC120 I2k tswitch

Page 123 - 8200SHB01995-18

Configuration8200SHB01997-727.7.3.2 PTC inputSetting range 820X/821X: Option, see AccessoriesSetting range 822X/824X:Code NamePossible settingsIMPORTA

Page 124

Preface and general information8200SHB01991-51.4.3 EC Low-Voltage Directive(73/23/EEC)amended by: CE Mark Directive (93/68/EEC)General- The Low-Voltag

Page 125 - 8200SHB01995-20

Configuration8200SHB01997-737.7.4 Motor-phase failure detectionOnly series “HVAC”Setting range 821X: not possibleSetting range 822X/824X:Code NamePoss

Page 126

Configuration8200SHB01997-74Show/Hide Bookmarks

Page 127 - 8200SHB01995-22

EDS8200U--D100406185ManualPart D1Code tablefor the series8200/10/20/40 standard= Global DriveFrequency inverters 8200Show/Hide Bookmarks

Page 128

This Manual is valid for 82XX controllers as of version:33.820X- E- 1x. 1x (8201 - 8204)33.8202- E- 1x. 1x -V002 Reducedassemblydepth (8202)33.821X- E

Page 129 - 8200SHB01995-24

Configuration8200SHB01997-777.8 Code table for “Standard” seriesHow to read the code table:Column Abbreviation MeaningCode C013 Code C013The parameter

Page 130

Configuration8200SHB01997-78Code IMPORTANTPossible settingsNameCode IMPORTANTInfoChoiceLenzeName[C007]* Ter mi n a lconfiguration-0- E4 E3 E2 E1-0- CW

Page 131 - 5.5.4 Air conditioning system

Configuration8200SHB01997-79Code IMPORTANTPossible settingsNameCode IMPORTANTInfoChoiceLenzeNameC013 Deceleration time TifPage 7-16,7-55820X 5.00 0.00

Page 132

Configuration8200SHB01997-80Code IMPORTANTPossible settingsNameCode IMPORTANTInfoChoiceLenzeNameC036 Voltage/current forDCB* 0.00 {0.02 %} 40.00 Page

Page 133 - 8200SHB01995-28

Configuration8200SHB01997-81Code IMPORTANTPossible settingsNameCode IMPORTANTInfoChoiceLenzeNameC117¤ Function relay K2822X/824X-0- -0- Readyfor opera

Page 134 - 6.1.1 General

Configuration8200SHB01997-82Code IMPORTANTPossible settingsNameCode IMPORTANTInfoChoiceLenzeNameC179* Mains connectiontimePage 7-64 Display onlyC377*¤

Page 135 - 6.1.3 8218-V003

Preface and general information8200SHB01991-6EC Declaration of Conformity ’95for the purpose of the EC Low-Voltage Directive (73/23/EEC)amended by: CE

Page 136

EDS8200U--D200406186ManualPart D2Code tablefor the series8210/20/40 HVAC (V020)= Global DriveFrequency inverters 8200Show/Hide Bookmarks

Page 137

This Manual is valid for 82XX controllers as of version:33.820X- E- 1x. 1x (8201 - 8204)33.8202- E- 1x. 1x -V002 Reducedassemblydepth (8202)33.821X- E

Page 138 - 7 Configuration

Configuration8200SHB01997-857.9 Code table for “HVAC” seriesHow to read the code table:Column Abbreviation MeaningCode C013 Code C013The parameter of

Page 139 - 7.1 8201BB operating module

Configuration8200SHB01997-86Code IMPORTANTPossible settingsNameCode IMPORTANTInfoChoiceLenzeNameC003¤ Save parameter set -1- -0- Data willnot be saved

Page 140

Configuration8200SHB01997-87Code IMPORTANTPossible settingsNameCode IMPORTANTInfoChoiceLenzeNameC007¤(continued)Te r mi na lconfiguration-0- E4 E3 E2

Page 141 - 7.2.2 Code level

Configuration8200SHB01997-88Code IMPORTANTPossible settingsNameCode IMPORTANTInfoChoiceLenzeNameC008¤ Function relay K1 -1- -0- Ready for operation-1-

Page 142 - 7.2.3 Parameter level

Configuration8200SHB01997-89Code IMPORTANTPossible settingsNameCode IMPORTANTInfoChoiceLenzeNameC021 Slip compensation 0.0* -50.0 {0.1 %} 50.0 Page 7-

Page 143 - 8200SHB01997-6

Configuration8200SHB01997-90Code IMPORTANTPossible settingsNameCode IMPORTANTInfoChoiceLenzeNameC070 Gain PID controller 1.00 0.00 {0.01} 300.00 Page

Page 144

Configuration8200SHB01997-91Code IMPORTANTPossible settingsNameCode IMPORTANTInfoChoiceLenzeNameC111¤ Monitor signal -0--0- Field frequency-1- Unit lo

Page 145 - 8200SHB01997-8

Configuration8200SHB01997-92Code IMPORTANTPossible settingsNameCode IMPORTANTInfoChoiceLenzeNameC115¤ Priority mask digitalinputs-0- E4 E3 E2 E1-0-0 0

Page 146 - 7.4.1 Operating mode

Preface and general information8200SHB01991-71.4.4 EC Directive Electromagnetic Compatibility(89/336/EEC)amended by: First Amendment Directive (92/31/

Page 147 - 8200SHB01997-10

Configuration8200SHB01997-93Code IMPORTANTPossible settingsNameCode IMPORTANTInfoChoiceLenzeNameC125¤* LECOMbaudrate -0- -0- 9600 baud-1- 4800 baud-2-

Page 148

Configuration8200SHB01997-94Code IMPORTANTPossible settingsNameCode IMPORTANTInfoChoiceLenzeNameC182* Integration timeramp functiongenerator S-shape0.

Page 149 - 8200SHB01997-12

Configuration8200SHB01997-95Code IMPORTANTPossible settingsNameCode IMPORTANTInfoChoiceLenzeNameC599*¤Current limit valueMotor phase failuredetectionP

Page 150

Configuration8200SHB01997-96Show/Hide Bookmarks

Page 151 - 8200SHB01997-14

EDS8200U--E00406187ManualPart ETroubleshooting andfault eliminationMaintenance= Global DriveFrequency inverters 8200Show/Hide Bookmarks

Page 152

This Manual is valid for 82XX controllers as of version:33.820X- E- 1x. 1x (8201 - 8204)33.8202- E- 1x. 1x -V002 Reducedassemblydepth (8202)33.821X- E

Page 153

Troubleshooting and fault elimination8200SHB01998-18 Troubleshooting and fault eliminationOccuring faults can be easily recognized through the display

Page 154

Troubleshooting and fault elimination8200SHB01998-28.1.3 Maloperation of the driveMaloperation Possible causesMotor does not rotate DC-bus voltage too

Page 155

Troubleshooting and fault elimination8200SHB01998-3Display RemedyCauseFaultOC2 Earth faultGrounded motor phase Check motor; check cableOC2EarthfaultEx

Page 156

Troubleshooting and fault elimination8200SHB01998-48.4 Reset of fault messagesTRIPAfter eliminating the fault, the pulse inhibit will only be reset af

Page 157 - 8200SHB01997-20

Preface and general information8200SHB01991-8Components of the CE-typical drive systemSystem component SpecificationController 820X/821X/822X/824Xcont

Page 158

Maintenance8200SHB01999-19 Maintenance9.1 Maintenance services- The controller is free of maintenance, if the prescribed conditions areobserved (see c

Page 159 - 7.5.6.1 V/f-rated frequency f

Maintenance8200SHB01999-29.2 Service addressesThe addresses of your Lenze world-wide representatives are listed on the backcover of every Lenze public

Page 160

EDS8200U--F00406188ManualPart FNetwork of several drives= Global DriveFrequency inverters 8200Show/Hide Bookmarks

Page 161

This Manual is valid for 82XX controllers as of version:33.820X- E- 1x. 1x (8201 - 8204)33.8202- E- 1x. 1x -V002 Reducedassemblydepth (8202)33.821X- E

Page 162

Network of several drives8200SHB019910-110 Network of several drives10.1 Function- A DC-bus network of controllers enables the energy exchange between

Page 163 - 7.5.7 Configuration

Network of several drives8200SHB019910-210.2 Conditions for trouble-free network operationStop!- The installation and assembly notes must be applied (

Page 164 - 7.5.8 Motor data detection

Network of several drives8200SHB019910-310.2.2 Mains connection10.2.2.1 Cable protection/cable cross-section- Mains fuses and cable cross-section of t

Page 165

Network of several drives8200SHB019910-410.2.3 DC-bus connection- Use short cable connections to the shared DC-bus star point.- Cross-section of the D

Page 166 - 7.5.9.2 Chopper frequency

Network of several drives8200SHB019910-5- Use the assigned DC-bus fuses F4, F5.(For protection, see chapter 10.2.5).The controller is protected by the

Page 167 - 8200SHB01997-30

Network of several drives8200SHB019910-610.2.4 Fuses and cable cross-sections for a network of severaldrivesThe table values are valid for the operati

Page 168 - 7.5.9.3 Oscillation damping

Preface and general information8200SHB01991-9EC Declaration of Conformity ’95 for the purpose of the ECDirectiveon Electromagnetic Compatibility (89/3

Page 169 - 8200SHB01997-32

Network of several drives8200SHB019910-710.2.5 Protection in networks of several drivesYou have the possibility of selecting a graded protection conce

Page 170 - 7.5.9.5 Skip frequencies

Network of several drives8200SHB019910-8Protection by F1 ... F3 with alarm contactProtection of Cable protectionon the mains sideon the DC-buson the m

Page 171 - 8200SHB01997-34

Network of several drives8200SHB019910-910.3 Selection basicsIn the following table you will find some basic data to select a drive network. Twoexampl

Page 172

Network of several drives8200SHB019910-10Supply power in network operationFirstinputwithtype9341 9342 9343 93308224932282428211 8212 8215 932682468218

Page 173 - 8200SHB01997-36

Network of several drives8200SHB019910-11Filter assignment in network operationInputwithtype9341 9342 9343 93308224932282428211 8212 8215 932682468218

Page 174

Network of several drives8200SHB019910-1210.3.2 Selection example for 4 drives10.3.2.1 Supply only via controllersDrive dataDrive Controller type Moto

Page 175

Network of several drives8200SHB019910-1310.3.2.2 Supply by means of 934X supply and feedback moduleThe same drive is to be additionally equipped with

Page 176 - 7.5.10.3 Frequency precontrol

Network of several drives8200SHB019910-1410.4 Central supplyThe DC-bus is supplied via a central supply source. Supply sources are:- DC source - 820X.

Page 177 - 7.5.11 Setpoint input

Network of several drives8200SHB019910-1510.4.2 Central supply via 934X for 821X/822X/824X/93XXL1 L2 L3F1...F3934XPE+UG-UG Z1K1UVWM3~PEL1 L2L3PE+UG-UG

Page 178

Network of several drives8200SHB019910-1610.5 Decentral supplyThe DC-bus is supplied via several controllers or supply units connected in parallelto t

Page 179 - 8200SHB01997-42

Preface and general information8200SHB01991-10Considered basic standards for the test of noise emission:Basic standard Test Limit valueEN55022 7/92 Ra

Page 180

Network of several drives8200SHB019910-1710.5.2 Central supply for 821X/822X/824X/93XX/934XK1K1L3NPEL1L2UVWM3~PEL1 L2 L3F1PE+UG-UGPERBϑ+UG-UG935X / 82

Page 181

Network of several drives8200SHB019910-18Show/Hide Bookmarks

Page 182

Network of several drives8200SHB019910-19See: Table of contents of the attached OperatingInstructionsShow/Hide Bookmarks

Page 183

EDS8200D--G00393452ManualTeil GApplication of brake units= Global DriveFrequency inverters 8200Show/Hide Bookmarks

Page 184 - 7.5.11.6 Setpoint sum

Application of brake units8200SHB019911-111 Application of brake unitsSee: Table of contents of the attached Operating InstructionsShow/Hide Bookmarks

Page 185 - 7.5.12 Controller enable RFR

Application of brake units8200SHB019911-2Show/Hide Bookmarks

Page 186

EDS8200D--H00393453ManualTeil HAutomation= Global DriveFrequency inverters 8200Show/Hide Bookmarks

Page 187 - 8200SHB01997-50

Automation8200SHB019912-112 AutomationSee: Table of contents of the attached Operating InstructionsShow/Hide Bookmarks

Page 188

EDS8200U--I00406189ManualPart IAccessories and motors= Global DriveFrequency inverters 8200Show/Hide Bookmarks

Page 189 - 8200SHB01997-52

This Manual is valid for 82XX controllers as of version:33.820X- E- 1x. 1x (8201 - 8204)33.8202- E- 1x. 1x -V002 Reducedassemblydepth (8202)33.821X- E

Page 190

Preface and general information8200SHB01991-111.4.5 EC Machinery Directive(89/392/EEC)amended by: First Amendment Directive (91/368/EEC)Second Amendme

Page 191

Accessories8200SHB019913-113 Accessories (Survey)A detailed description of the accessories and Lenze three-phase AC motors canbe obtained from the cor

Page 192

Accessories8200SHB019913-213.3 Type-specific accessories13.3.1 Types 820XName Order number8201 8202 8203 8204E.l.c.b. EFA1C10A EFA1C16A EFA1C20A EFA1C

Page 193 - 8200SHB01997-56

Accessories8200SHB019913-313.3.2 Types 821XNameOrder numberName8211 8212 8213 8214E.l.c.b. EFA3B06A EFA3B06A EFA3B10A EFA3B10AFuse EFSM-0060AWE EFSM-0

Page 194

Accessories8200SHB019913-413.3.3 Types 822XName Order number8221 8222 8223 8224Mains filter type A EZN3A0110A030 EZN3A0080A042 EZN3A0060H054Mains filt

Page 195 - 7.5.14.7 TRIP set

Accessories8200SHB019913-513.3.4 Types 824XName Order number8241 8242 8243 8244E.l.c.b. EFA3B06A EFA3B06A EFA3B10A EFA3B10AFuse EFSM-0060AWE EFSM-0060

Page 196

Accessories8200SHB019913-6Show/Hide Bookmarks

Page 197 - 8200SHB01997-60

EDS8200U--K00406190ManualPart KSelection helpApplication examples= Global DriveFrequency inverters 8200Show/Hide Bookmarks

Page 198

This Manual is valid for 82XX controllers as of version:33.820X- E- 1x. 1x (8201 - 8204)33.8202- E- 1x. 1x -V002 Reducedassemblydepth (8202)33.821X- E

Page 199

Selection help8200SHB019914-114 Selection helpwill be addedShow/Hide Bookmarks

Page 200

Selection help8200SHB019914-2Show/Hide Bookmarks

Page 201 - 8200SHB01997-64

Preface and general information8200SHB01991-12EC Manufacturer’s Declarationfor the purpose of the EC Machinery Directive (98/392/EEC)amended by: First

Page 202

Application examples8200SHB019915-115 Application examples15.1 Pump application with pressure controlK14K12K11Ctrl.enableDownJOGLM3~Frequency inverter

Page 203

Application examples8200SHB019915-2Exercise for FIG 15-1:A centrifugal pump is used to ensure constant pressure in a pipeline system(e.g. for water su

Page 204

Application examples8200SHB019915-3Code settings:Code Name Possible settings IMPORTANTCodeNameLenze Choice InfoIMPORTANTC001 Operatingmode -0- -3- Set

Page 205

Application examples8200SHB019915-415.2 Pump application with level controlM3~Water level setpoint0 ... 10 V, 0/4 ... 20 mADelivery pumpWVUZ1K1F1Z2L1L

Page 206

Application examples8200SHB019915-5Application FIG 15-2:In a tank the water is to be held at a constant level. The speed of the pump mustbe controlled

Page 207

Application examples8200SHB019915-615.3 Dancer-position control (line drive)M3~Main setpoint ~0 ... 10 V, 0/4 ... 20 mAWEAFG5VR1 Dancer potentiometer1

Page 208

Application examples8200SHB019915-7Application FIG 15-3:The material speed v2is to be synchronised to the line speed v1by means of adancer-position co

Page 209 - 7.7.3.2 PTC input

Application examples8200SHB019915-815.4 Air conditioning systemM3~M3~WWVVUUX1X1Z1WVUG-UG+UZ1Z278ControlDCCControlDCCZ278RUNPRGSTPSHRUNPRGSTPSHK1F1L1L1

Page 210

Application examples8200SHB019915-9Application FIG 15-4:The air conditioning system of a department store is to be controlled according tothe number o

Page 211 - 8200SHB01997-74

Application examples8200SHB019915-10Code settings for unit 2:Code Name Possible settingsCodeNameLenze Choice InfoC001 Operating mode -0- -0- Setpoint

Page 212

Safety information8200SHB01992-12 Safety information2.1 General safety informationSafety and application notes for controllers(to: Low-Voltage Directi

Page 213

EDS8200U--L00406191ManualPart LSignal-flow charts= Global DriveFrequency inverters 8200Show/Hide Bookmarks

Page 214

This Manual is valid for 82XX controllers as of version:33.820X- E- 1x. 1x (8201 - 8204)33.8202- E- 1x. 1x -V002 Reducedassemblydepth (8202)33.821X- E

Page 215

Signal flow charts8200SHB019916-116 Signal-flow chartsblankShow/Hide Bookmarks

Page 216

Signal flow charts8200SHB019916-216.1 Signal-flow chart for types 820X16.1.1 Control structureCtrl. enableDC brakeResetC011fdmaxC050fd++C021++C0162.3C

Page 217 - 8200SHB01997-80

Signal flow charts8200SHB019916-316.1.2 Inverter controlControl signalsCtrl. enable28E1E2E3E439SelectionResetTRIP ResetJOG 1JOG 2L/RGSBPAREXT_TRIPQSPU

Page 218

Signal flow charts8200SHB019916-416.2 Signal-flow charts for types 821X/822X/824X16.2.1 Control structure control mode V/f control8201BBOperatingunitS

Page 219 - 8200SHB01997-82

Signal flow charts8200SHB019916-516.2.2 Control structure control mode motor current control987GNDinternalREF+ 5,2VAD50k 100k250R100k50k123456JumperFi

Page 220

Signal flow charts8200SHB019916-616.2.3 Inverter controlE1E2E3E439Aus-wahlJOG 1JOG 2CW/CCWDC brakePAREXT_TRIPQSPUPDOWNStart/Stop logicTerminalsC007CCW

Page 221

Signal flow charts8200SHB019916-716.3 Signal-flow charts for types 821X/822X/824X-HVAC16.3.1 Process and speed controller for C005 = -0-K35.0147M aste

Page 222

Signal flow charts8200SHB019916-816.3.2 Process and speed controller for C005 = -1- ... -7-K35.0134X11187AD++C 026C 027C 034S1/4250R++C 427C 426O ffs

Page 223 - 8200SHB01997-86

Contents of the ManualPart Contents MaterialnumberEdition of NoteA Table of contentsPreface and general informationSafety information406181 01/99B Tec

Page 224

Safety information8200SHB01992-22.2 Layout of the safety information- All safety information has a uniform layout:- The icon characterises the type of

Page 225

EDS8200U--M00406192ManualPart MGlossaryTable of keywords= Global DriveFrequency inverters 8200Show/Hide Bookmarks

Page 226

This Manual is valid for 82XX controllers as of version:33.820X- E- 1x. 1x (8201 - 8204)33.8202- E- 1x. 1x -V002 Reducedassemblydepth (8202)33.821X- E

Page 227 - 8200SHB01997-90

Glossary8200SHB019917-117 GlossaryTerm MeaningAIF Automation interface (X1)CAN Controller Area NetworkCE Communauté Européenne (English: European Comm

Page 228

Glossary8200SHB019917-2Show/Hide Bookmarks

Page 229

Table of keyw ords8200SHB019918-118 Table of keywordsAAC-motor braking: Part D 7-12Acceleration times: Part C 5-4; Part D 7-16Accessorykit: Part A 1-1

Page 230

Table of keyw ords8200SHB019918-2Coldplate, Thermalresistance: Part B 4-15Commissioning: Part C 5-1Condensation: Part C 5-1Configuration: Part D 7-1Ac

Page 231 - 8200SHB01997-94

Table of keyw ords8200SHB019918-3DDC-bus, Cable cross-section: Part F 9-4DC-bus fuse: Part F 9-5DC-injection brake: Part D 7-56Deceleration times: Par

Page 232

Table of keyw ords8200SHB019918-4Fault message, External: Part D 7-58Fault messages: Part E 8-2Features: Part B 3-2Field frequencyMaximum: Part C 5-3;

Page 233 - 8200SHB01997-96

Table of keyw ords8200SHB019918-5MMains conditions: Part B 4-27Mains connection: Part B 4-28Protection: Part B 4-29Mains connection and disconnection,

Page 234

Table of keyw ords8200SHB019918-6Operatingprogram: Part D 7-4Code level: Part D 7-4Operating level: Part D 7-4Parameterlevel: Part D 7-5Operatingstatu

Page 235

EDS8200U--B00406182ManualPart BTechnical dataInstallation= Global DriveFrequency inverters 8200Show/Hide Bookmarks

Page 236 - 8.1 Troubleshooting

Table of keyw ords8200SHB019918-7Relay outputs: Part D 7-65Reluctance motors: Part A 1-3Remote operation: Part D 7-59Reset, Fault indication: Part E 8

Page 237 - 8.3 Fault messages

Table of keyw ords8200SHB019918-8Troubleshooting: Part E 8-1Displayat the operating module: Part E 8-1Faultanalysiswiththe historybuffer: Part E 8-2Fa

Page 238

This Manual is valid for 82XX controllers as of version:33.820X- E- 1x. 1x (8201 - 8204)33.8202- E- 1x. 1x -V002 Reducedassemblydepth (8202)33.821X- E

Page 239 - 8.4 Reset of fault messages

Technical Data8200SHB01993-13 Technical data3.1 Overview of types824182018202 V0028202820382040.370.550.750.751.52.23.04.05.57.51115223045557590821182

Page 240 - 9.1 Maintenance services

Technical Data8200SHB01993-23.2 Features820X 821X 822X 824XCompact designLoadcapacityof up to150 %Irfor 1 minInverter outputs are protected against sh

Page 241 - 9.2 Service addresses

Technical Data8200SHB01993-3824X822X821X820XAttachable accessories8201BB operating module for control and parameter settingwithmemoryforparameter-set

Page 242

Technical Data8200SHB01993-43.3 General data/application conditionsField ValuesVibration resistance Germanischer Lloyd, general conditionsHumidity cla

Page 243

Technical Data8200SHB01993-53.4 Rated data (Operation with 150 % overload)3.4.1 Types 8201 to 8204150 % overload Type 8201 8202 8203 8204Order No. EVF

Page 244 - 10.1 Function

Technical Data8200SHB01993-63.4.2 Types 8211 to 8214150 % overload Type 8211 8212 8213 8214Order No. EVF8211-E EVF8212-E EVF8213-E EVF8214-EVariant “H

Page 245

Technical Data8200SHB01993-7150 % overload 8214821382128211TypeEVF8214-EEVF8213-EEVF8212-EEVF8211-EOrder No.8214-V0208213-V0208212-V0208211-V020TypeVa

Page 246

C ontrol Term inalsUVWE239E1 28209K12K14K118762K24PEUVWL1 L2 L3+U G -UGT1 T2PEE3E4K22K21SHPRGSTPRUNPAR2 0VLVIM AXDBTEM PPAR1LO A DSETA%HzTypId .-N RF

Page 247

Technical Data8200SHB01993-83.4.3 Types 8215 to 8218150 % overload Type 8215 8216 8217 8218Order No. EVF8215-E EVF8216-E EVF8217-E EVF8218-EVariant ”C

Page 248

Technical Data8200SHB01993-9150 % overload Type 8215 8216 8217 8218Order No. EVF8215-E EVF8216-E EVF8217-E EVF8218-EVariant ”Cold Plate” Type 8215-V00

Page 249

Technical Data8200SHB01993-103.4.4 Types 8221 to 8224150 % overload Type 8221 8222 8223 8224Order No. EVF8221-E EVF8222-E EVF8223-E EVF8224-EVariant ”

Page 250

Technical Data8200SHB01993-11150 % overload Type 8221 8222 8223 8224Order No. EVF8221-E EVF8222-E EVF8223-E EVF8224-EVariant ”Cold Plate” Type 8221-V0

Page 251

Technical Data8200SHB01993-123.4.5 Types 8225 to 8227150 % overload Type 8225 8226 8227Order No. EVF8225-E EVF8226-E EVF8227-EVariant “HVAC” Type 8225

Page 252 - 10.3 Selection basics

Technical Data8200SHB01993-13150 % overload Type 8225 8226 8227Order No. EVF8225-E EVF8226-E EVF8227-EVariant “HVAC” Type 8225-V020 8226-V020 8227-V02

Page 253

Technical Data8200SHB01993-143.4.6 Types 8241 to 8243150 % overload Typ 8241 8242 8243Order No. EVF8241-E EVF8242-E EVF8243-EVariant ”Cold Plate” Type

Page 254

Technical Data8200SHB01993-15150 % overload Type 8241 8242 8243Order No. EVF8241-E EVF8242-E EVF8243-EVariant ”Cold Plate” Type 8241-V003 8242-V003 82

Page 255

Technical Data8200SHB01993-163.4.7 Types 8244 to 8246150 % overload Type 8244 8245 8246Order No. EVF8244-E EVF8245-E EVF8246-EVariant ”Cold Plate” Typ

Page 256

Technical Data8200SHB01993-17150 % overload Type 8244 8245 8246Order No. EVF8244-E EVF8245-E EVF8246-EVariant ”Cold Plate” Type 8244-V003 8245-V003 82

Page 257

Contents8200SHB0199iPart A1 Preface and general information 1-1...1.1 How to use this Manual 1-1...

Page 258

Technical Data8200SHB01993-183.5 Rated data (Operation with 120 % overload)3.5.1 Operating conditions- Applications:- Pumps with square characteristic

Page 259

Technical Data8200SHB01993-193.5.3 Types 822X120 % overload Type 8221 8222 82231)8224 82251)8226 82271)Mains currentwith mains filter/mains chokeImain

Page 260

Technical Data8200SHB01993-203.5.4 Types 824X120 % overload Type 8241 8242 8243 8244 8245 8246Mains currentwith mains filter/mains chokeImains[A] 1.7

Page 261 - 8200SHB019910-18

Technical Data8200SHB01993-213.6 Fuses and cable cross-sections3.6.1 Operation of controllers in UL-approved systems- Use only UL-approved fuses and f

Page 262 - Instructions

Technical Data8200SHB01993-223.6.2 Single drives with 150 % overloadThe table values are valid for the operation of 82XXcontrollers as single drives w

Page 263

Technical Data8200SHB01993-233.6.3 Single drives with 120 % overloadThe table values are valid for operation of 82XX controllers with matching motoran

Page 264 - 11 Application of brake units

Technical Data8200SHB01993-243.7 Analog plug-in module 8279IBOrder No. EMZ8279IBNote!Only controllersof the8210, 8220 and 8240 HVAC (V020)series can b

Page 265 - 8200SHB019911-2

Technical Data8200SHB01993-253.8 DimensionsThe controller dimensions depend on the mechanicalinstallation (see chapter 4.1).3.8.1 Analog plug-in modul

Page 266

Installation8200SHB01994-14 Installation4.1 Mechanical installation4.1.1 Important notes- Use the controllers only as built-in devices!- If the coolin

Page 267 - 12 Automation

Installation8200SHB01994-2Possible mounting positions for types 8201 to 8214- In vertical position at the back of the control cabinet, terminals point

Page 268

Contents8200SHB0199iiPart B3 Technical data 3-1...3.1 Overview of types 3-1...

Page 269

Installation8200SHB01994-34.1.2 Standard assembly with fixing rails or fixing brackets4.1.2.1 Types 8201 to 8204FIG 4-1 Dimensions 8201 - 8204: Standa

Page 270 - 13.2 Software

Installation8200SHB01994-44.1.2.3 Types 8211 to 8214FIG 4-2 Dimensions 8211 - 8214: Standard assembly1)Insert the fixing rail here for side assembly2)

Page 271 - 13.3.1 Types 820X

Installation8200SHB01994-54.1.2.4 Types 8215 to 8218FIG 4-3 Dimensions 8215 - 8218: Standard assembly1)Insert the fixing rail here for side assembly2)

Page 272 - 13.3.2 Types 821X

Installation8200SHB01994-64.1.2.5 Types 8221 to 8227Assembly preparation (see FIG 4-4)To assemble and install the controller it is necessary to remove

Page 273 - 13.3.3 Types 822X

Installation8200SHB01994-74.1.2.6 Types 8241 to 8246FIG 4-5 Dimensions 8241 - 8246: Standard assembly3)With attachable fieldbus or I/O module:Observe

Page 274 - 13.3.4 Types 824X

Installation8200SHB01994-84.1.3 DIN-rail assembly4.1.3.1 Types 8201 to 8204FIG 4-6 Dimensions 8201 - 8204: DIN rail assembly1)8201/8202: Assemblyon a

Page 275 - 8200SHB019913-6

Installation8200SHB01994-94.1.3.2 Types 8211 to 8214FIG 4-7 Dimensions 8211 - 8214: DIN-rail assembly1)Assembly on two DIN rails required2)Observe the

Page 276

Installation8200SHB01994-104.1.4 Assembly with thermally separated power stage(”push-through technique”)Theheatsinkofthecontrollers- 8215 to 8218- 822

Page 277

Installation8200SHB01994-114.1.4.1 Types 8215 to 8218FIG 4-8 Dimensions 8215 - 8218: Assembly with thermally separated power stage3)With attachable fi

Page 278 - 14 Selection help

Installation8200SHB01994-124.1.4.2 Types 8221 to 8227fFIG 4-9 Dimensions 8221 - 8227: Assembly with thermally separated power stage3)With attachable f

Page 279 - 8200SHB019914-2

Contents8200SHB0199iii4 Installation 4-1...4.1 Mechanical installation 4-1...

Page 280 - 15 Application examples

Installation8200SHB01994-134.1.4.3 Types 8241 to 8246cbdegLenzeca1d1d1fb1FIG 4-10 Dimensions 8241 - 8246: Assembly with thermally separated power stag

Page 281 - 8200SHB019915-2

Installation8200SHB01994-144.1.5 Assembly of the variant 82XX-V003 ”cold plate”4.1.5.1 GeneralFields of application- Application of coolers without se

Page 282

Installation8200SHB01994-154.1.5.2 Demands on the coolerCoolers, which can be operated with different coolants (air, water, oil, etc.),can dissipate t

Page 283

Installation8200SHB01994-164.1.5.3 Thermal performance of the systemThe thermal conditions of a system are influenced by several factors. Take thefoll

Page 284

Installation8200SHB01994-174.1.5.4 Assembly preparations- Apply the heat-conducting paste before you bolt the cooler onto the coldplate of the control

Page 285 - Show/Hide Bookmarks

Installation8200SHB01994-184.1.5.5 Assembly of 821X-C-V003Note!With 821X-C-V003, the cooler is screwed to the back of the controller cold plate.Provid

Page 286

Installation8200SHB01994-19TypId.-NRFert.-NrSerien-Nr.Eingang1Eingang2LenzePostfach 101352 ,31763 HAMELNabd2d2c2c1fed1gM6 x 123)max. 75 °CFIG 4-11 Dim

Page 287 - 15.4 Air conditioning system

Installation8200SHB01994-20Wall mounting of Lenze convection coolers1. Use the 8 fixing screws M5 x 20 to screw the convection cooler onto thecold pla

Page 288

Installation8200SHB01994-214.1.5.6 Assembly of 822X-C-V003- Fix the controller to the heat sink using the fixing screws M5 x 25.- Tightening torque: 3

Page 289 - 8200SHB019915-10

Installation8200SHB01994-224.1.5.7 Assembly of 824X-C-V003- Fix the controller to the heat sink using the fixing brackets and the fixingscrews M5x20.-

Page 290

Contents8200SHB0199ivPart C5 Commissioning 5-1...5.1 Before switching on 5-1...

Page 291

Installation8200SHB01994-234.1.6 Assembly with mains filterNote!More information about dimensions, installation and selection of the appropriatemains

Page 292 - 16 Signal-flow charts

Installation8200SHB01994-244.1.7 Assembly of the analog plug-in module 8279IBNote!Only controllersof theseries 8210, 8220 and 8240 HVAC (V020)can be e

Page 293 - 16.1.1 Control structure

Installation8200SHB01994-254.2 Electrical installationFor information on the installation according to EMC, see chapter 4.3.4.2.1 Operator’s safetyDan

Page 294 - 16.1.3 Monitorings

Installation8200SHB01994-264.2.2 Protection of the controllersStop!The controllers contain electrostatically sensitive components:- Prior to assembly

Page 295

Installation8200SHB01994-274.2.4 Mains types/mains conditionsPlease observe the restrictions of each mains type!Mains Operation of the controllers Not

Page 296

Installation8200SHB01994-284.2.7 Power connections4.2.7.1 Mains connectionTypes 8221 to 8227 Types 8241 to 8246PE+UG-UGL1L2L3PEL1 L2 L3-UG+UG➀➁sCorrec

Page 297

Installation8200SHB01994-29ProtectionFuses and cable cross-sections The specifications in chapter 3.6 are recommendations and refer to the application

Page 298

Installation8200SHB01994-30Types 8221/8222/8223PET1T2UVWCorrect screen connection with screened cables:Fixthe screenof the motor cable and thermalcont

Page 299

Installation8200SHB01994-31Types 824XUVWPEUVWT1 T2Correct screen connection with screened cables(required parts in the accessory kit):Screwsreen pla

Page 300

Installation8200SHB01994-32- Themotorcableshouldbeasshortaspossiblebecauseofthepositiveeffect on the drive characteristic.- FIG 4-19 shows the relatio

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Contents8200SHB0199vPart D7 Configuration 7-1...7.1 8201BB operatingmodule 7-2...

Page 302 - 17 Glossary

Installation8200SHB01994-33- When switching on the motor side, the switching units must be rated for DCvoltages.- 820X: VDCmax  400 V- 821X, 822X, 82

Page 303 - 8200SHB019917-2

Installation8200SHB01994-344.2.7.3 Connection of a brake unit- When connecting a brake unit (brake module with internal brake resistor orbrake chopper

Page 304 - Table of keyw ords

Installation8200SHB01994-354.2.7.4 Connection plan 820XL1UVW+UG-UGM3~PERB1 RB2+UG-UGK10K10RBL1PE8201... 8204Z3NK10-X1N/L2F1 F2*PEZ1PEPEPEPEPEPEZZ42ϑRB

Page 305

Installation8200SHB01994-364.2.7.5 Connection plan 821XL1UVW+UG-UGM3~PERB1RB2+UG-UGK10K10RBL3NPE8211 ... 8218L1L2L2L3K10F1 F2 F3ZZ41-X1PEPEPEPEPEPEPEZ

Page 306

Installation8200SHB01994-374.2.7.6 Connection plan 822X/824XL1UVW+UG-UGM3~PERB1RB2+UG-UGK10K10RBL3NPE8221 ... 82278241 ... 8246L1L2L2 L3K10F1 F2 F3ZZ4

Page 307

Installation8200SHB01994-384.2.8 Control connections4.2.8.1 Control cables- Connect the control cables to the screw terminals:Max.permissible cable cr

Page 308

Installation8200SHB01994-39Protection against polarity reversal- The protection against polarity reversal prevents the wrong connection ofthe internal

Page 309

Installation8200SHB01994-40Termin al Use(Factory setting is printed in bold)Level DataAnaloginputs7 GND 1Analoginputs8 Setpoint input,reference:Te r m

Page 310

Installation8200SHB01994-414.2.8.3 Connection diagramsfor 822X/824X only62789K11 K12K143k3k3k3k3kVccGND 2K1GND 15,2VVref3k3>100k82XXR ³ 1k2028E1E2E

Page 311

Installation8200SHB01994-424.2.8.4 Connection diagrams: Analog plug-in moduleNote!Only controllers of the series 8210, 8220 and 8240 HVAC can be equip

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