Lenze 8400 User Manual

EDS84ASC552.NhyÄ.NhyäHardware Manual8400 0.25 ... 45 kWE84Axxxx StateLine C/HighLine C/TopLine CFrequency inverter 8400L-force DrivesTranslation

About this documentationTerms and abbreviations used110EDS84ASC552 EN 9.11.3 Terms and abbreviations usedTerm MeaningDevice size Used as generic term

Mechanical installationStandard devices in a power range of 0.25 ... 3 kWAssembly in push-through technique (thermal separation)5100EDS84ASC552 EN 9.

Mechanical installationStandard devices in a power range of 0.25 ... 3 kWAssembly in push-through technique (thermal separation)5101EDS84ASC552 EN 9.

Mechanical installationStandard devices in a power range of 0.25 ... 3 kWAssembly in push-through technique (thermal separation)5102EDS84ASC552 EN 9.

Mechanical installationStandard devices in a power range of 0.25 ... 3 kWMounting i n ”cold plate” technique5103EDS84ASC552 EN 9.15.2.3 Mounting in ”

Mechanical installationStandard devices in a power range of 0.25 ... 3 kWMounting i n ”cold plate” technique5104EDS84ASC552 EN 9.1Ambient conditionsƒ

Mechanical installationStandard devices in a power range of 0.25 ... 3 kWMounting i n ”cold plate” technique5105EDS84ASC552 EN 9.1StateLine, HighLine

Mechanical installationStandard devices in a power range of 0.25 ... 3 kWMounting i n ”cold plate” technique5106EDS84ASC552 EN 9.1TopLine8400GG105dFi

Mechanical installationStandard devices in a power range of 0.25 ... 3 kWMounting i n ”cold plate” technique5107EDS84ASC552 EN 9.1TopLine8400GG105aFi

Mechanical installationStandard devices in a power range of 0.25 ... 3 kWMounting i n ”cold plate” technique5108EDS84ASC552 EN 9.1”Slim”StateLine, Hi

Mechanical installationStandard devices in a power range of 0.25 ... 3 kWMounting i n ”cold plate” technique5109EDS84ASC552 EN 9.1”Slim”StateLine, Hi

About this documentationNotes used111EDS84ASC552 EN 9.11.4 Notes usedThe following pictographs and signal words are used in this documentation to ind

Mechanical installationStandard devices in a power range of 0.25 ... 3 kWMounting i n ”cold plate” technique5110EDS84ASC552 EN 9.1”Slim”TopLine8400GG

Mechanical installationStandard devices in a power range of 0.25 ... 3 kWMounting i n ”cold plate” technique5111EDS84ASC552 EN 9.1”Slim”TopLine8400GG

Mechanical installationStandard devices in t he power range 3 ... 22 kWAssembly in built-in technique (standard)5112EDS84ASC552 EN 9.15.3 Standard de

Mechanical installationStandard devices in t he power range 3 ... 22 kWAssembly without filter in ”standard” technique5113EDS84ASC552 EN 9.1StateLine

Mechanical installationStandard devices in t he power range 3 ... 22 kWAssembly without filter in ”standard” technique5114EDS84ASC552 EN 9.1StateLine

Mechanical installationStandard devices in t he power range 3 ... 22 kWAssembly without filter in ”standard” technique5115EDS84ASC552 EN 9.1TopLine84

Mechanical installationStandard devices in t he power range 3 ... 22 kWAssembly without filter in ”standard” technique5116EDS84ASC552 EN 9.1TopLine84

Mechanical installationStandard devices in t he power range 3 ... 22 kWFilter mounting in ”standard” technique5117EDS84ASC552 EN 9.1Filter mounting i

Mechanical installationStandard devices in t he power range 3 ... 22 kWFilter mounting in ”standard” technique5118EDS84ASC552 EN 9.1E84ZESR020Fig. 5-

Mechanical installationStandard devices in t he power range 3 ... 22 kWFilter mounting variant5119EDS84ASC552 EN 9.1Filter mounting variantThe mounti

Safety instructionsGeneral safety and application notes for Lenze controllers212EDS84ASC552 EN 9.12 Safety instructions2.1 General safety and applica

Mechanical installationStandard devices in t he power range 3 ... 22 kWFilter mounting variant5120EDS84ASC552 EN 9.1E84ZESR021Fig. 5-24 Assembly wi t

Mechanical installationStandard devices in t he power range 3 ... 22 kWAssembly in push-through technique (thermal separation)5121EDS84ASC552 EN 9.15

Mechanical installationStandard devices in t he power range 3 ... 22 kWAssembly in push-through technique (thermal separation)5122EDS84ASC552 EN 9.1S

Mechanical installationStandard devices in t he power range 3 ... 22 kWAssembly in push-through technique (thermal separation)5123EDS84ASC552 EN 9.1T

Mechanical installationStandard devices in t he power range 3 ... 22 kWAssembly in push-through technique (thermal separation)5124EDS84ASC552 EN 9.1T

Mechanical installationStandard devices in t he power range 3 ... 22 kWAssembly in push-through technique (thermal separation)5125EDS84ASC552 EN 9.1S

Mechanical installationStandard devices in t he power range 3 ... 22 kWAssembly in push-through technique (thermal separation)5126EDS84ASC552 EN 9.1S

Mechanical installationStandard devices in t he power range 3 ... 22 kWAssembly in push-through technique (thermal separation)5127EDS84ASC552 EN 9.1T

Mechanical installationStandard devices in t he power range 3 ... 22 kWAssembly in push-through technique (thermal separation)5128EDS84ASC552 EN 9.1T

Mechanical installationStandard devices in t he power range 3 ... 22 kWMounting i n ”cold plate” technique5129EDS84ASC552 EN 9.15.3.3 Mounting in ”co

Safety instructionsGeneral safety and application notes for Lenze controllers213EDS84ASC552 EN 9.1Application as directedControllers are components w

Mechanical installationStandard devices in t he power range 3 ... 22 kWMounting i n ”cold plate” technique5130EDS84ASC552 EN 9.1StateLine, HighLine84

Mechanical installationStandard devices in t he power range 3 ... 22 kWMounting i n ”cold plate” technique5131EDS84ASC552 EN 9.1StateLine, HighLine84

Mechanical installationStandard devices in t he power range 3 ... 22 kWMounting i n ”cold plate” technique5132EDS84ASC552 EN 9.1TopLine8400GG106cFig.

Mechanical installationStandard devices in t he power range 3 ... 22 kWMounting i n ”cold plate” technique5133EDS84ASC552 EN 9.1TopLine8400GG106aFig.

Mechanical installationStandard devices in t he power range 3 ... 22 kWMounting i n ”cold plate” technique5134EDS84ASC552 EN 9.1StateLine, HighLine84

Mechanical installationStandard devices in t he power range 3 ... 22 kWMounting i n ”cold plate” technique5135EDS84ASC552 EN 9.1StateLine, HighLine84

Mechanical installationStandard devices in t he power range 3 ... 22 kWMounting i n ”cold plate” technique5136EDS84ASC552 EN 9.1TopLine8400GG107cFig.

Mechanical installationStandard devices in t he power range 3 ... 22 kWMounting i n ”cold plate” technique5137EDS84ASC552 EN 9.1TopLine8400GG107aFig.

Mechanical installationStandard devices in a power range of 30 ... 45 kWAssembly in built-in technique (standard)5138EDS84ASC552 EN 9.15.4 Standard d

Mechanical installationStandard devices in a power range of 30 ... 45 kWAssembly without filter in ”standard” technique5139EDS84ASC552 EN 9.1Assembly

Safety instructionsGeneral safety and application notes for Lenze controllers214EDS84ASC552 EN 9.1Electrical connectionWhen working on live controlle

Mechanical installationStandard devices in a power range of 30 ... 45 kWAssembly without filter in ”standard” technique5140EDS84ASC552 EN 9.1StateLin

Mechanical installationStandard devices in a power range of 30 ... 45 kWAssembly without filter in ”standard” technique5141EDS84ASC552 EN 9.1TopLine8

Mechanical installationStandard devices in a power range of 30 ... 45 kWAssembly without filter in ”standard” technique5142EDS84ASC552 EN 9.1TopLine8

Mechanical installationStandard devices in a power range of 30 ... 45 kWFilter mounting in ”standard” technique5143EDS84ASC552 EN 9.1Filter mounting

Mechanical installationStandard devices in a power range of 30 ... 45 kWFilter mounting in ”standard” technique5144EDS84ASC552 EN 9.1E84AZESx003Side

Mechanical installationStandard devices in a power range of 30 ... 45 kWFilter mounting in ”standard” technique5145EDS84ASC552 EN 9.1E84ZESx007Procee

Mechanical installationStandard devices in a power range of 30 ... 45 kWFilter mounting variant5146EDS84ASC552 EN 9.1Filter mounting variantThe mount

Mechanical installationStandard devices in a power range of 30 ... 45 kWFilter mounting variant5147EDS84ASC552 EN 9.1E84ZESx008Proceed as follows for

Mechanical installationStandard devices in a power range of 30 ... 45 kWMounting i n ”cold plate” technique5148EDS84ASC552 EN 9.15.4.2 Mounting in ”c

Mechanical installationStandard devices in a power range of 30 ... 45 kWMounting i n ”cold plate” technique5149EDS84ASC552 EN 9.1StateLine, HighLine8

Safety instructionsGeneral safety and application instructions for Lenze motors215EDS84ASC552 EN 9.12.2 General safety and application instructions f

Mechanical installationStandard devices in a power range of 30 ... 45 kWMounting i n ”cold plate” technique5150EDS84ASC552 EN 9.1StateLine, HighLine8

Mechanical installationStandard devices in a power range of 30 ... 45 kWMounting i n ”cold plate” technique5151EDS84ASC552 EN 9.1TopLine8400GG108cFig

Mechanical installationStandard devices in a power range of 30 ... 45 kWMounting i n ”cold plate” technique5152EDS84ASC552 EN 9.1TopLine8400GG108aFig

Electrical installationImportant notes6153EDS84ASC552 EN 9.16 Electrical installation6.1 Important notes Danger!Hazardous electrical voltageDependin

Electrical installationImportant notes6154EDS84ASC552 EN 9.1 Stop!No device protection if the mains voltage is too highThe mains input is not intern

Electrical installationImportant notes6155EDS84ASC552 EN 9.1 Stop!Use of RFI filters in IT systemsThe c ontrollers must not be operated with mains f

Electrical installationImportant notes6156EDS84ASC552 EN 9.1 Danger!Operation of the controller on a phase earthed mains with a rated mainsvoltage o

Electrical installationImportant notesElectrical isolation6157EDS84ASC552 EN 9.16.1.1 Electrical isolationThe protective insulation of the ”8400 Inve

Electrical installationImportant notesDevice protection6158EDS84ASC552 EN 9.1Range Connection Name ExplanationPowerX100MainsProtective separation t

Electrical installationImportant notesMaximum motor cable length6159EDS84ASC552 EN 9.16.1.3 Maximum motor cable lengthƒ Ensurethatthemotorcableisassh

Safety instructionsGeneral safety and application instructions for Lenze motors216EDS84ASC552 EN 9.1InstallationEnsure an even surface, solid foot/fl

Electrical installationSafety instructions for the installation according to ULor UR6160EDS84ASC552 EN 9.16.1.6 Safety instructions for the installat

Electrical installationSafety instructions for the installation according to ULor UR6161EDS84ASC552 EN 9.1 Warnings!ƒ Control card protection:– Exte

Electrical installationSafety instructions for the installation according to ULor UR6162EDS84ASC552 EN 9.1The values of the fuses used may be equal t

Electrical installationSafety instructions for the installation according to ULor UR6163EDS84ASC552 EN 9.16.1.7 Safety instructions for the installat

Electrical installationSafety instructions for the installation according to ULor UR6164EDS84ASC552 EN 9.1 Avertissement !ƒ Protectiondelacartedecom

Electrical installationSafety instructions for the installation according to ULor UR6165EDS84ASC552 EN 9.1The values of the fuses used may be equal t

Electrical installationInstallation according to EMC (installation of a CE-typical drive system)Shielding6166EDS84ASC552 EN 9.16.2 Installation accor

Electrical installationInstallation according to EMC (installation of a CE-typical drive system)Shielding6167EDS84ASC552 EN 9.1RealisationPEPEPEM3~89

Electrical installationInstallation according to EMC (installation of a CE-typical drive system)Mains connection, DC supply6168EDS84ASC552 EN 9.16.2.

Electrical installationInstallation according to EMC (installation of a CE-typical drive system)Motor cable6169EDS84ASC552 EN 9.16.2.3 Motor cableƒ O

Safety instructionsGeneral safety and application instructions for Lenze motors217EDS84ASC552 EN 9.1Commissioning and operationBefore commissioning a

Electrical installationInstallation according to EMC (installation of a CE-typical drive system)Control cables6170EDS84ASC552 EN 9.16.2.4 Control cab

Electrical installationInstallation according to EMC (installation of a CE-typical drive system)Installation in the control cabinet6171EDS84ASC552 EN

Electrical installationInstallation according to EMC (installation of a CE-typical drive system)Installation in the control cabinet6172EDS84ASC552 EN

Electrical installationInstallation according to EMC (installation of a CE-typical drive system)Wiring outside of the control c abinet6173EDS84ASC552

Electrical installationInstallation according to EMC (installation of a CE-typical drive system)Wiring outside of the control c abinet6174EDS84ASC552

Electrical installationInstallation according to EMC (installation of a CE-typical drive system)Detecting and eliminating EMC interferences6175EDS84A

Electrical installationDevices i n the power range 0.25 ... 2.2 kW (1/N/PE AC 230 V)Example circuits6176EDS84ASC552 EN 9.16.3 Devices in the power ra

Electrical installationDevices i n the power range 0.25 ... 2.2 kW (1/N/PE AC 230 V)Example circuits6177EDS84ASC552 EN 9.1PEX100F1KZNL1L1NPEVT1 T2X10

Electrical installationDevices i n the power range 0.25 ... 2.2 kW (1/N/PE AC 230 V)Example circuits6178EDS84ASC552 EN 9.1PENPEVT1 T2X105X106"M3

Electrical installationDevices i n the power range 0.25 ... 2.2 kW (1/N/PE AC 230 V)Example circuits6179EDS84ASC552 EN 9.1Operation with rated power

Safety instructionsResidual hazards218EDS84ASC552 EN 9.12.3 Residual hazardsProtection of personsƒ Before working on the controller, check that no vo

Electrical installationDevices i n the power range 0.25 ... 2.2 kW (1/N/PE AC 230 V)Terminal assignment of the power connections6180EDS84ASC552 EN 9.

Electrical installationDevices i n the power range 0.25 ... 2.2 kW (1/N/PE AC 230 V)Terminal assignment of the power connections6181EDS84ASC552 EN 9.

Electrical installationDevices i n the power range 0.25 ... 2.2 kW (1/N/PE AC 230 V)Terminal assignment of the power connections6182EDS84ASC552 EN 9.

Electrical installationDevices i n the power range 0.25 ... 2.2 kW (1/N/PE AC 230 V)Terminal assignment of the power connections6183EDS84ASC552 EN 9.

Electrical installationDevices i n the power range 0.25 ... 2.2 kW (1/N/PE AC 230 V)Terminal assignment of the power connections6184EDS84ASC552 EN 9.

Electrical installationDevices i n the power range 0.25 ... 2.2 kW (1/N/PE AC 230 V)Terminal assignment of the power connections6185EDS84ASC552 EN 9.

Electrical installationDevices i n the power range 0.25 ... 2.2 kW (1/N/PE AC 230 V)Terminal assignment of the power connections6186EDS84ASC552 EN 9.

Electrical installationDevices i n the power range 0.37 ... 22 kW (3/PE AC 400 V)Example circuits6187EDS84ASC552 EN 9.16.4 Devices in the power range

Electrical installationDevices i n the power range 0.37 ... 22 kW (3/PE AC 400 V)Example circuits6188EDS84ASC552 EN 9.1L1PEX100F1…F3KZ+UGL2L3-UGL1L2L

Electrical installationDevices i n the power range 0.37 ... 22 kW (3/PE AC 400 V)Example circuits6189EDS84ASC552 EN 9.1PENPEVT1 T2X105X106"M3~PT

Product descriptionDevice features319EDS84ASC552 EN 9.13 Product description3.1 Device featuresVersionFeaturesStateLine C HighLine C TopLine CPower r

Electrical installationDevices i n the power range 0.37 ... 22 kW (3/PE AC 400 V)Terminal assignment of the power connections6190EDS84ASC552 EN 9.16.

Electrical installationDevices i n the power range 0.37 ... 22 kW (3/PE AC 400 V)Terminal assignment of the power connections6191EDS84ASC552 EN 9.1St

Electrical installationDevices i n the power range 0.37 ... 22 kW (3/PE AC 400 V)Terminal assignment of the power connections6192EDS84ASC552 EN 9.1Co

Electrical installationDevices i n the power range 0.37 ... 22 kW (3/PE AC 400 V)Terminal assignment of the power connections6193EDS84ASC552 EN 9.1IT

Electrical installationDevices i n the power range 0.37 ... 22 kW (3/PE AC 400 V)Terminal assignment of the power connections6194EDS84ASC552 EN 9.1X1

Electrical installationDevices i n the power range 0.37 ... 22 kW (3/PE AC 400 V)Terminal assignment of the power connections6195EDS84ASC552 EN 9.1Co

Electrical installationDevices i n the power range 0.37 ... 22 kW (3/PE AC 400 V)Terminal assignment of the power connections6196EDS84ASC552 EN 9.1Mo

Electrical installationDevices i n the power range 0.37 ... 22 kW (3/PE AC 400 V)Terminal assignment of the power connections6197EDS84ASC552 EN 9.1Mo

Electrical installationDevices i n the power range 0.37 ... 22 kW (3/PE AC 400 V)Terminal assignment of the power connections6198EDS84ASC552 EN 9.1Co

Electrical installationDevices i n a power range of 30 ... 45 kW (3/PE AC 400 V)Example circuits6199EDS84ASC552 EN 9.16.5 Devices in a power range of

0Fig. 0Tab. 0

Product descriptionOverview of standard devices320EDS84ASC552 EN 9.13.2 Overview of standard devicesAllocation of the device sizesDevice size Power r

Electrical installationDevices i n a power range of 30 ... 45 kW (3/PE AC 400 V)Terminal assignment of the power connections6200EDS84ASC552 EN 9.16.5

Electrical installationDevices i n a power range of 30 ... 45 kW (3/PE AC 400 V)Terminal assignment of the power connections6201EDS84ASC552 EN 9.1Str

Electrical installationDevices i n a power range of 30 ... 45 kW (3/PE AC 400 V)Terminal assignment of the power connections6202EDS84ASC552 EN 9.1Con

Electrical installationDevices i n a power range of 30 ... 45 kW (3/PE AC 400 V)Terminal assignment of the power connections6203EDS84ASC552 EN 9.1IT

Electrical installationDevices i n a power range of 30 ... 45 kW (3/PE AC 400 V)Terminal assignment of the power connections6204EDS84ASC552 EN 9.1X10

Electrical installationDevices i n a power range of 30 ... 45 kW (3/PE AC 400 V)Terminal assignment of the power connections6205EDS84ASC552 EN 9.1Con

Electrical installationDevices i n a power range of 30 ... 45 kW (3/PE AC 400 V)Terminal assignment of the power connections6206EDS84ASC552 EN 9.1Mot

Electrical installationDevices i n a power range of 30 ... 45 kW (3/PE AC 400 V)Terminal assignment of the power connections6207EDS84ASC552 EN 9.1Mot

Electrical installationDevices i n a power range of 30 ... 45 kW (3/PE AC 400 V)Terminal assignment of the power connections6208EDS84ASC552 EN 9.1Con

Electrical installationCommon control terminalsImportant notes6209EDS84ASC552 EN 9.16.6 Common control terminals6.6.1 Important notes Stop!The devic

Product descriptionOverview of standard devices321EDS84ASC552 EN 9.1Connection InformationPos. Description 230 V 400 VX80 Terminal strip for the inte

Electrical installationCommon control terminalsImportant notes6210EDS84ASC552 EN 9.1Preparing the cable installationThe shields of the control cables

Electrical installationCommon control terminalsImportant notes6211EDS84ASC552 EN 9.1Strip cablesAccording to the selected lock-in position of the shi

Electrical installationCommon control terminalsImportant notes6212EDS84ASC552 EN 9.1Shield and connect cablesThe uncovered cable shield at the left s

Electrical installationCommon control terminalsSystem bus connection (CANopen)6213EDS84ASC552 EN 9.16.6.2 System bus connection (CANopen)Basic struct

Electrical installationCommon control terminalsSystem bus connection (CANopen)6214EDS84ASC552 EN 9.16.6.2.1 Wire CAN plug connector (X1) and ensure b

Electrical installationCommon control terminalsSystem bus connection (CANopen)6215EDS84ASC552 EN 9.1TopLineX1,"""cba643216 84 21Baud C

Electrical installationCommon control terminalsSystem bus connection (CANopen)6216EDS84ASC552 EN 9.16.6.2.2 Structure of the CAN networkMasterSlave 1

Electrical installationCommon control terminalsSystem bus connection (CANopen)6217EDS84ASC552 EN 9.1Segment cable length2. Check whether the segment

Electrical installationCommon control terminalsSystem bus connection (CANopen)6218EDS84ASC552 EN 9.1Test steps Cable length See1. Total cable length

Electrical installationCommon control terminalsConnection of relay output6219EDS84ASC552 EN 9.16.6.3 Connection of relay outputX101NCCOMX101NO8400GG0

Product descriptionOverview of standard devices322EDS84ASC552 EN 9.1Standard device in device size GG 78400GG100Connection InformationPos. Descriptio

Electrical installationCommon control terminalsConnection of relay output6220EDS84ASC552 EN 9.1 Note!ƒ Switching of control signals:– Use shielded c

Electrical installationCommon control terminalsDiagnostics6221EDS84ASC552 EN 9.16.6.4 DiagnosticsThe following can be optionally connected to the X6

Electrical installationStateLine C control terminalsExternal supply voltage 24 V6222EDS84ASC552 EN 9.16.7 StateLine C control terminals6.7.1 External

Electrical installationStateLine C control terminalsAnalog inputs and o utputs6223EDS84ASC552 EN 9.16.7.2 Analog inputs and outputsX3GNDX3O1UGAA1IA1U

Electrical installationStateLine C control terminalsAnalog inputs and o utputs6224EDS84ASC552 EN 9.1Example circuit "GND-AX3O1UE84AVSC...GA A1

Electrical installationStateLine C control terminalsAnalog inputs and o utputs6225EDS84ASC552 EN 9.1

Electrical installationStateLine C control terminalsDigital inputs and outputs6226EDS84ASC552 EN 9.16.7.3 Digital inputs and outputsX424 V int.50 mA2

Electrical installationStateLine C control terminalsDigital inputs and outputs6227EDS84ASC552 EN 9.1Example circuit E84AVSC...24 Vint.24EDI1DI2DI3D

Electrical installationHighLine C control terminalsExternal supply voltage 24 V6228EDS84ASC552 EN 9.16.8 HighLine C control terminals6.8.1 External s

Electrical installationHighLine C control terminalsExternal supply voltage 24 V6229EDS84ASC552 EN 9.1X424ODC 24 V(+19.2...+28.8 V)X4DO1DO2DO3GOGND-O8

Product descriptionOverview of control terminals323EDS84ASC552 EN 9.13.3 Overview of control terminalsControl terminals for devices in the StateLine

Electrical installationHighLine C control terminalsAnalog inputs and o utputs6230EDS84ASC552 EN 9.16.8.2 Analog inputs and outputsX3GND-AX3A2IO2IA2UO

Electrical installationHighLine C control terminalsAnalog inputs and o utputs6231EDS84ASC552 EN 9.1Example circuit "GND-AX3A2IO2IE84AVHC...A2U

Electrical installationHighLine C control terminalsAnalog inputs and o utputs6232EDS84ASC552 EN 9.1

Electrical installationHighLine C control terminalsDigital inputs and outputs6233EDS84ASC552 EN 9.16.8.3 Digital inputs and outputsX524 V int.50 mA24

Electrical installationHighLine C control terminalsDigital inputs and outputs6234EDS84ASC552 EN 9.1X424ODC 24 V(+19.2...+28.8 V)X4DO1DO2DO3GOGND-O840

Electrical installationHighLine C control terminalsDigital inputs and outputs6235EDS84ASC552 EN 9.1Example circuit Note!For s table digital output s

Electrical installationHighLine C control terminalsMotor holding brake connection6236EDS84ASC552 EN 9.16.8.4 Motor holding brake connection Note!If

Electrical installationTopLine C control terminalsResolver connection6237EDS84ASC552 EN 9.16.9 TopLine C control terminalsDevices of the TopLine C ve

Electrical installationTopLine C control terminalsEncoder connection6238EDS84ASC552 EN 9.16.9.2 Encoder connectionX8Clock-A Cos -ARefCos -GNDGNDGND--

Electrical installationTopLine C control terminalsAxis bus6239EDS84ASC552 EN 9.16.9.3 Axis bus Note!This connection is not supported in versions bel

Product descriptionOverview of control terminals324EDS84ASC552 EN 9.1Control terminals for devices in the TopLine version8400TLC032bConnection Inform

Electrical installationTopLine C control terminalsAxis bus6240EDS84ASC552 EN 9.1Data transfer axis busLabelling Feature Rated valueX10/AH, AL Data tr

CommissioningBefore switching on7 241EDS84ASC552 EN 9.17 Commissioning Note!ƒ Please observe the general safety instructions ( 12).ƒ Please observe

CommissioningBefore switching on7242EDS84ASC552 EN 9.1Selection of the appropriate commissioning toolThere are two ways to commission the 8400 freque

CommissioningBefore switching on7 243EDS84ASC552 EN 9.1Notes for motor operation Danger!ƒ For thermal reasons, continuous operation of self-ventilat

CommissioningQuick commissioning7244EDS84ASC552 EN 9.17.2 Quick commissioningTargetFor test and demonstration purposes, the load-free motor shall be

CommissioningQuick commissioningKeypad control7 245EDS84ASC552 EN 9.17.2.1 Keypad controlCommissioning steps1. Wiring of power terminalsConsult the”E

CommissioningQuick commissioningKeypad control7246EDS84ASC552 EN 9.1MCTRL: Act. speed val.C000510 rpm When the Lenze setting is loaded,the display g

CommissioningQuick commissioningTerminal control7 247EDS84ASC552 EN 9.17.2.2 Terminal controlCommissioning steps1. Wiring of power terminalsMake use

CommissioningQuick commissioningTerminal control7248EDS84ASC552 EN 9.1 Note!The application ”actuating drive speed” is implemented with the L enzese

Braking operationBraking o peration without additional measures8249EDS84ASC552 EN 9.18 Braking operation8.1 Braking operation without additional meas

Product descriptionIdentification325EDS84ASC552 EN 9.13.4 IdentificationThe type data used in this manual refer to the nameplate which is placed at t

Braking operationBraking o peration with external brake resistorOperation at rated mains voltage 230 V8250EDS84ASC552 EN 9.18.2 Braking operation wit

Braking operationBraking o peration with external brake resistorOperation at rated mains voltage 400 V8251EDS84ASC552 EN 9.18.2.2 Operation at rated

Braking operationBraking o peration with external brake resistorOperation at a rated mains voltage of 500 V8252EDS84ASC552 EN 9.18.2.3 Operation at a

Braking operationBraking o peration with external brake resistorSelection of the brake resistors8253EDS84ASC552 EN 9.18.2.4 Selection of the brake re

Braking operationBraking o peration with external brake resistorRating for Lenze brake resistors8254EDS84ASC552 EN 9.18.2.5 Rating for Lenze brake re

Braking operationBraking o peration with external brake resistorRating for Lenze brake resistors8255EDS84ASC552 EN 9.1Product key Rated data - brake

Braking operationBraking o peration with external brake resistorWiring of brake resistor8256EDS84ASC552 EN 9.18.2.6 Wiring of brake resistor Danger!

Braking operationBraking o peration with external brake resistorWiring of brake resistor8257EDS84ASC552 EN 9.1Wiring principleRBRB1 RB2< 0.5 mPET

Braking operationOperation with spring-applied brakeIntroduction8258EDS84ASC552 EN 9.18.3 Operation with spring-applied brake8.3.1 IntroductionLenze

Braking operationOperation with spring-applied brakeIntroduction8259EDS84ASC552 EN 9.1 Stop!Requirements with regard to the brake cable (connection

Product descriptionProduct key326EDS84ASC552 EN 9.13.5 Product keyE84 A V xx x xxx x x x xProduct rangeInverter Drives 8400VersionA=1.versionInverter

Braking operationOperation with spring-applied brakeRated data8260EDS84ASC552 EN 9.18.3.2 Rated dataƒ E82ZWBRB brake switchRange ValuesInput voltage

Braking operationOperation with spring-applied brakeRated data8261EDS84ASC552 EN 9.1ƒ Integrated brake control for devices of the H ighLine/TopLine v

Braking operationOperation with spring-applied brakeWiring8262EDS84ASC552 EN 9.18.3.3 Wiringƒ E82ZWBRB brake switchF1K101/N/PE AC 230 VL1NPEDC 205 VL

Braking operationOperation with spring-applied brakeWiring8263EDS84ASC552 EN 9.1ƒ E82ZWBRE brake switchDC 180 V (AC 400 V)DC 225 V (AC 500 V)3/PE AC

Braking operationOperation with spring-applied brakeWiring8264EDS84ASC552 EN 9.1ƒ Integrated brake control for devices of the H ighLine/TopLine versi

Diag nosticsDisplay of operating data, diagnosticsStatus display via controller LEDs9 265EDS84ASC552 EN 9.19Diagnostics9.1 Display of operating data,

Diag nosticsDisplay of operating data, diagnosticsStatus display via controller LEDs9266EDS84ASC552 EN 9.1LegendThe symbols used for indicating the L

Diag nosticsDisplay of operating data, diagnosticsStatus display via controller LEDs9 267EDS84ASC552 EN 9.1The LEDs ”DRIVE READY” and ”DRIVE ERROR” c

Diag nosticsDisplay of operating data, diagnosticsDrive diagnostics via keypad9268EDS84ASC552 EN 9.19.1.2 Drive diagnostics via keypadImportant opera

Diag nosticsDisplay of operating data, diagnosticsDrive diagnostics via keypad9 269EDS84ASC552 EN 9.1Parameter DisplayC00183 Device stateC00168 Error

Technical dataGeneral data and operating conditions427EDS84ASC552 EN 9.14 Technical data4.1 General data and operating conditionsConformity and appro

Safety engineeringIntroduction10270EDS84ASC552 EN 9.110 Safety engineering10.1 IntroductionWith increasing automation, protection of persons against

Safety engineeringImportant notes10271EDS84ASC552 EN 9.110.2 Important notesApplication as directedThe c ontrollers of the 8400 series that are equip

Safety engineeringImportant notesHazard and risk analysis10272EDS84ASC552 EN 9.1During operationAfter the installation is completed, the operator mus

Safety engineeringImportant notesMission time10273EDS84ASC552 EN 9.110.2.3 Mission timeThe mission time) of the used component has to be observed and

Safety engineeringAcceptanceDescription10274EDS84ASC552 EN 9.110.3 Acceptance10.3.1 DescriptionThe machine manufacturer must check and prove the oper

Safety engineeringBasics for safety s ensors10275EDS84ASC552 EN 9.110.4 Basics for safety sensorsThe components used must comply with the control cat

Safety engineeringOperating mode10276EDS84ASC552 EN 9.110.5 Operating modeWith the integrated safety system, product key: ...B..., the following safe

Safety engineeringOperating mode10277EDS84ASC552 EN 9.1Safety statusWhen the controller is disconnected from the safety system, the standard device s

Safety engineeringHardware revision10278EDS84ASC552 EN 9.110.6 Hardware revisionThe integrated safety of the 8400 controllers is implemented with two

Safety engineeringTechnical data10279EDS84ASC552 EN 9.110.7 Technical dataSupplyThe inputs andoutputs are isolated and designedfor a low-voltage supp

Technical dataGeneral data and operating conditions428EDS84ASC552 EN 9.1Supply conditionsAC mains operationDirect connectionPower systemsTTOperation

Safety engineeringTechnical data10280EDS84ASC552 EN 9.1HW revision: Up to 1B - detailed features of the inputs and outputs of the safetysystemTermina

Safety engineeringTechnical data10281EDS84ASC552 EN 9.1HW revision: From 2A - detailed features of the inputs and outputs of the safetysystemTerminal

Safety engineeringTechnical data10282EDS84ASC552 EN 9.1Truth tableSafe input / channel SignallingoutputControllerSIA SIB DO1/DO Description of device

Safety engineeringElectrical installation10283EDS84ASC552 EN 9.110.8 Electrical installationDO1SIBGISIAGODC 24 V(+19.2...+28.8 V)X8024OE84ABSB002 840

Safety engineeringElectrical installation10284EDS84ASC552 EN 9.1HW revision: Up t o 1BX80 Labelling Description Electrical dataSIASIBGI24ODO1 GOSIA S

Safety engineeringCertification10285EDS84ASC552 EN 9.110.9 CertificationThe certification of drive-based safety in the c ontrollers of the 8400 serie

Accessories (overview)Overview11286EDS84ASC552 EN 9.111 Accessories (overview) Note!You can find additional information on the accessories in the ca

Accessories (overview)Mains chokes11287EDS84ASC552 EN 9.111.2 Mains chokesTechnical dataUL/CSAType/Cat. No.L INUN[mH] [A] [V]ELN1-0900H005 EI 66/34.7

Accessories (overview)Mains chokes11288EDS84ASC552 EN 9.1AssignmentAssignment Mains chokeTypeFor operation with rated power For operation with increa

Accessories (overview)RFI filter/mains filter11289EDS84ASC552 EN 9.111.3 RFI filter/mains filterBasis of the dataVoltage Voltage range Frequency rang

Technical dataGeneral data and operating conditions429EDS84ASC552 EN 9.1Requirements on the motor cableCapacitance per unit length 2.5 mm2/AWG 14 CC

Accessories (overview)RFI filter/mains filter11290EDS84ASC552 EN 9.1For operation with rated powerAssignmentRFI filterType SD LD LLE84AVxxx2512E84AZE

Accessories (overview)Sinusoidal filters11291EDS84ASC552 EN 9.111.4 Sinusoidal filtersFor operation with rated powerController Sinusoidal filterVolta

Accessories (overview)External brake resistors11292EDS84ASC552 EN 9.111.5 External brake resistorsProduct key Rated data - brake resistorController B

Accessories (overview)Memory moduleE84AYM10S11293EDS84ASC552 EN 9.111.6 Memory module11.6.1 E84AYM10SName: Memory module (for StateLine/HighLine vers

Accessories (overview)Communication modules11294EDS84ASC552 EN 9.111.7 Communication modulesThe communication modules for the Inverter Drives 8400 se

Accessories (overview)Keypad11295EDS84ASC552 EN 9.111.8 KeypadTheX400 keypadallowsyou toeasilycarry outlocal parametersettingand diagnostics.Thedata

Accessories (overview)Power supply units11296EDS84ASC552 EN 9.111.9 Power supply unitsExternal power supply units are available for supplying the con

Accessories (overview)Terminals (replacement)11297EDS84ASC552 EN 9.111.10 Terminals (replacement)If required, the pluggable terminals are separately

Accessories (overview)Terminals (replacement)11298EDS84ASC552 EN 9.1Assignment Replacement terminals for connectionSafetyType X80E84AVxxxxxxxSBxE84AZ

Accessories (overview)EMC accessories11299EDS84ASC552 EN 9.111.11 EMC accessoriesMatched accessories are available for an easy EMC-compliant installa

Contents i 3EDS84ASC552 EN 9.11 Abo ut this documentation 8...1.1 Document history 8...

Technical dataGeneral data and operating conditions430EDS84ASC552 EN 9.1Motor cable length (shielded)after interference suppression and required eart

Accessories (overview)EMC accessories11300EDS84ASC552 EN 9.1EZAMBHXEZAMBHXM007 20 mm 4...10mmEZAMB_010EZAMBKBM >10mm 8...30mmezamb_001

AppendixTotal index12301EDS84ASC552 EN 9.112 Appendix12.1 Total indexAAccessories, 286- External brake resistor, 250Analog inputs, 78, 81Analog input

AppendixTotal index12302EDS84ASC552 EN 9.1HHarmonic currents, Limitation acc. to EN 61000-3-2, 31Hazard analysis, 272IIdentification, 25Immunity to i

AppendixTotal index12303EDS84ASC552 EN 9.1RRated data, 260- Operation with increased power230 V mains, 54400 V mains, 57500 V mains, 62Rating, Brake

© 03/2014Lenze Drives GmbHPostfach 10 13 52, D-31763 HamelnBreslauer Straße 3, D-32699 ExtertalGermanyService Lenze Service GmbHBreslauer Straße 3,

Technical dataGeneral data and operating conditions431EDS84ASC552 EN 9.1EMCInterference emissioncable-guidedEN 61800-3Up to a shielded motor cable le

Technical dataGeneral data and operating conditions432EDS84ASC552 EN 9.1OpenandclosedloopcontrolOpen and closed loop control processesV/f characteris

Technical dataRated dataOverview433EDS84ASC552 EN 9.14.2 Rated data4.2.1 OverviewInput dataBasis of the dataMains Voltage Voltage range Frequency ran

Technical dataRated dataOverview434EDS84ASC552 EN 9.1Output dataVoltage Frequency Rated current [A]Number ofphases[V] [Hz] up to +45 °C  up to +55 °

Technical dataRated dataOverview435EDS84ASC552 EN 9.1Power lossesPower loss PV[W]Type when operating with rated output current Iaratedwhen controller

Technical dataRated dataOperation at rated mains voltage 230 V436EDS84ASC552 EN 9.14.2.2 Operation at rated mains voltage 230 VBasis of the dataMains

Technical dataRated dataOperation at rated mains voltage 230 V437EDS84ASC552 EN 9.1Switching frequency-dependent output currentsOutput currents [A] a

Technical dataRated dataOperation at rated mains voltage 230 V438EDS84ASC552 EN 9.1Fuses and cable cross-sectionsOperation without external mains cho

Technical dataRated dataOperation at rated mains voltage 230 V439EDS84ASC552 EN 9.1Operation with external mains choke/mains filterTypeInstallation a

Contentsi4EDS84ASC552 EN 9.14.7 HighLine C control terminals 80...4.7.1 External supply voltage 24 V 80...

Technical dataRated dataOperation at rated mains voltage 400 V440EDS84ASC552 EN 9.14.2.3 Operation at rated mains voltage 400 VBasis of the dataMains

Technical dataRated dataOperation at rated mains voltage 400 V441EDS84ASC552 EN 9.1Assignment of external mains chokesAssignmentType Mains choke requ

Technical dataRated dataOperation at rated mains voltage 400 V442EDS84ASC552 EN 9.1Alternative DC supplyBasis of the dataMains VoltageUDC[V]Voltage r

Technical dataRated dataOperation at rated mains voltage 400 V443EDS84ASC552 EN 9.1Switching frequency-dependent output currentsOutput currents [A] a

Technical dataRated dataOperation at rated mains voltage 400 V444EDS84ASC552 EN 9.1Rated data for internal brake c hopperSwitching threshold VBRmax:

Technical dataRated dataOperation at rated mains voltage 400 V445EDS84ASC552 EN 9.1Fuses and cable cross-sectionsOperation without external mains cho

Technical dataRated dataOperation at rated mains voltage 400 V446EDS84ASC552 EN 9.1Operation with external mains choke/mains filterTypeInstallation a

Technical dataRated dataOperation at a rated mains voltage of 500 V447EDS84ASC552 EN 9.14.2.4 Operation at a rated mains voltage of 500 VBasis of the

Technical dataRated dataOperation at a rated mains voltage of 500 V448EDS84ASC552 EN 9.1Assignment of external mains chokesAssignmentType Mains choke

Technical dataRated dataOperation at a rated mains voltage of 500 V449EDS84ASC552 EN 9.1Alternative DC supplyBasis of the dataMains VoltageUDC[V]Volt

Contents i 5EDS84ASC552 EN 9.16.2 Installation according to EMC (installation of a CE-typical drive system) 166...6.2.1 Shielding 166...

Technical dataRated dataOperation at a rated mains voltage of 500 V450EDS84ASC552 EN 9.1Switching frequency-dependent output currentsOutput currents

Technical dataRated dataOperation at a rated mains voltage of 500 V451EDS84ASC552 EN 9.1Rated data for internal brake c hopperSwitching threshold VBR

Technical dataRated dataOperation at a rated mains voltage of 500 V452EDS84ASC552 EN 9.1Fuses and cable cross-sectionsOperation without external main

Technical dataRated dataOperation at a rated mains voltage of 500 V453EDS84ASC552 EN 9.1Operation with external mains choke/mains filterTypeInstallat

Technical dataRated dataOperation with increased power at a 230 V mains454EDS84ASC552 EN 9.14.2.5 Operation with increased power at a 230 V mainsThe

Technical dataRated dataOperation with increased power at a 230 V mains455EDS84ASC552 EN 9.1Assignment of external mains chokesAssignmentType Mains c

Technical dataRated dataOperation with increased power at a 230 V mains456EDS84ASC552 EN 9.1Fuses and cable cross-sectionsOperation without external

Technical dataRated dataOperation with increased power at a 400 V mains457EDS84ASC552 EN 9.14.2.6 Operation with increased power at a 400 V mainsThe

Technical dataRated dataOperation with increased power at a 400 V mains458EDS84ASC552 EN 9.1Mains current at IaNApparent output power Motor powerwith

Technical dataRated dataOperation with increased power at a 400 V mains459EDS84ASC552 EN 9.1Switching frequency-dependent output currentsOutput curre

Contentsi6EDS84ASC552 EN 9.18 Braking operation 249...8.1 Braking operation without additional

Technical dataRated dataOperation with increased power at a 400 V mains460EDS84ASC552 EN 9.1Fuses and cable cross-sectionsOperation without external

Technical dataRated dataOperation with increased power at a 400 V mains461EDS84ASC552 EN 9.1Operation with external mains choke/mains filterTypeInsta

Technical dataRated dataOperation with increased power at a 500 V mains462EDS84ASC552 EN 9.14.2.7 Operation with increased power at a 500 V mainsThe

Technical dataRated dataOperation with increased power at a 500 V mains463EDS84ASC552 EN 9.1Mains current at IaNApparent output power Motor powerwith

Technical dataRated dataOperation with increased power at a 500 V mains464EDS84ASC552 EN 9.1Switching frequency-dependent output currentsOutput curre

Technical dataRated dataOperation with increased power at a 500 V mains465EDS84ASC552 EN 9.1Fuses and cable cross-sectionsOperation without external

Technical dataRated dataOperation with increased power at a 500 V mains466EDS84ASC552 EN 9.1Operation with external mains choke/mains filterTypeInsta

Technical dataCurrent characteristics4 67EDS84ASC552 EN 9.14.3 Current characteristicsThe controller limits its maximally possible motor current unde

Technical dataCurrent characteristics468EDS84ASC552 EN 9.1The maximum output currents depending on the mains voltage and the switchingfrequency modes

Technical dataCurrent characteristics4 69EDS84ASC552 EN 9.1Maximum output currents [A]1)at a fixed switching frequency and ULN= 400V2kHz 4kHz 8kHz 16

Contents i 7EDS84ASC552 EN 9.111.6 Memory module 293...11.6.1 E84AYM10S 293...

Technical dataCurrent characteristics470EDS84ASC552 EN 9.1Maximum output currents [A]1)at a variable switching frequencyULr= 230VType IaM0vIaMvE84AVx

Technical dataOvercurrent o peration471EDS84ASC552 EN 9.14.4 Overcurrent operationThe controllers can be driven at higher amperages beyond the rated

Technical dataOvercurrent o peration472EDS84ASC552 EN 9.1The curves of typical load functions and the simulation of the ”Ixt” function are shown inth

Technical dataTerminal descriptionOverview473EDS84ASC552 EN 9.14.5 Terminal description4.5.1 OverviewStandard device in device size GG 1 ... 3 Standa

Technical dataTerminal descriptionOverview474EDS84ASC552 EN 9.1Standard device in device size GG 78400GG101ConnectionPos. Description NumberX100Mains

Technical dataTerminal descriptionOverview475EDS84ASC552 EN 9.1Control terminals for devices in the StateLine version Control terminals for devices i

Technical dataTerminal descriptionOverview476EDS84ASC552 EN 9.1Control terminals for devices in the TopLine version8400TLC032aConnection NumberPos. D

Technical dataStateLine C control terminalsExternal supply voltage 24 V477EDS84ASC552 EN 9.14.6 StateLine C control terminals4.6.1 External supply vo

Technical dataStateLine C control terminalsAnalog inputs478EDS84ASC552 EN 9.14.6.2 Analog inputsLabelling Feature Rated valueX3/A1UInput±10VInput res

Technical dataStateLine C control terminalsDigital inputs479EDS84ASC552 EN 9.14.6.4 Digital inputsLabelling Features Rated valueX4/DI1, DI2 Digital i

About this documentationDocument history18EDS84ASC552 EN 9.11 About this documentationContentsThe hardware manual provides the complete information o

Technical dataHighLine C control terminalsExternal supply voltage 24 V480EDS84ASC552 EN 9.14.7 HighLine C control terminals4.7.1 External supply volt

Technical dataHighLine C control terminalsAnalog inputs481EDS84ASC552 EN 9.14.7.2 Analog inputsLabelling Feature Rated valueX3/A1U, A2UInput±10VInput

Technical dataHighLine C control terminalsDigital inputs482EDS84ASC552 EN 9.14.7.4 Digital inputsLabelling Features Rated valueX5/DI1, DI2 Digital in

Technical dataHighLine C control terminalsMotor holding brake connection483EDS84ASC552 EN 9.14.7.7 Motor holding brake connectionLabelling Feature Ra

Technical dataTopLine C control terminalsAxis bus484EDS84ASC552 EN 9.14.8 TopLine C control terminalsDevices of the TopLine C version have identical

Technical dataTopLine C control terminalsMulti-encoder c onnection485EDS84ASC552 EN 9.14.8.2 Multi-encoder connectionEncoders are connected at X8 (15

Technical dataTopLine C control terminalsMulti-encoder c onnection486EDS84ASC552 EN 9.1X8 PinDescriptionEYF001... cable EYF002... cableTTL 1VSS1VSSHi

Technical dataTopLine C control terminalsResolver connection487EDS84ASC552 EN 9.14.8.3 Resolver connectionResolvers are connected to X7 (9-pole Sub-D

Mechanical installationImportant notes588EDS84ASC552 EN 9.15 Mechanical installation5.1 Important notes Danger!Sticker with warning note must be dis

Mechanical installationStandard devices in a power range of 0.25 ... 3 kWAssembly in built-in technique (standard)589EDS84ASC552 EN 9.15.2 Standard d

About this documentationConventions used19EDS84ASC552 EN 9.11.2 Conventions usedThis documentation uses the following conventions to distinguish betw

Mechanical installationStandard devices in a power range of 0.25 ... 3 kWAssembly without filter in ”standard” technique590EDS84ASC552 EN 9.1Assembly

Mechanical installationStandard devices in a power range of 0.25 ... 3 kWAssembly without filter in ”standard” technique591EDS84ASC552 EN 9.1StateLin

Mechanical installationStandard devices in a power range of 0.25 ... 3 kWAssembly without filter in ”standard” technique592EDS84ASC552 EN 9.1TopLine8

Mechanical installationStandard devices in a power range of 0.25 ... 3 kWAssembly without filter in ”standard” technique593EDS84ASC552 EN 9.1TopLine8

Mechanical installationStandard devices in a power range of 0.25 ... 3 kWFilter mounting in ”standard” technique594EDS84ASC552 EN 9.1Filter mounting

Mechanical installationStandard devices in a power range of 0.25 ... 3 kWFilter mounting in ”standard” technique595EDS84ASC552 EN 9.1E84ZESR007Fig. 5

Mechanical installationStandard devices in a power range of 0.25 ... 3 kWFilter mounting variant596EDS84ASC552 EN 9.1Filter mounting variantFor mount

Mechanical installationStandard devices in a power range of 0.25 ... 3 kWFilter mounting variant597EDS84ASC552 EN 9.1E84ZESR008Fig. 5-6 Assembly with

Mechanical installationStandard devices in a power range of 0.25 ... 3 kWAssembly in push-through technique (thermal separation)598EDS84ASC552 EN 9.1

Mechanical installationStandard devices in a power range of 0.25 ... 3 kWAssembly in push-through technique (thermal separation)599EDS84ASC552 EN 9.1