Lenze 8400 motec Manual User Manual

EDS84DG752.J$3Ä.J$3äHardware Manual8400 motec 0.37 ... 7.5 kWE84DGxxxxxxxxxDecentralised frequency inverter L−force DrivesTranslation

About this documentationTerms and abbreviations used1 10EDS84DG752 EN 4.01.4 Terms and abbreviations usedTerm MeaningDevice size Used as generic te

Safety engineeringIntroduction8 100EDS84DG752 EN 4.08 Safety engineering8.1 IntroductionWith increasing automation, protection of persons against h

Safety engineeringImportant notes8 101EDS84DG752 EN 4.08.2 Important notesApplication as directedThe controllers that are equipped with safety en

Safety engineeringImportant notesHazard and risk analysis8 102EDS84DG752 EN 4.0 During operationAfter the installation is completed, the operator m

Safety engineeringBasics for safety sensors8 103EDS84DG752 EN 4.08.3 Basics for safety sensorsPassive sensorsPassive sensors are two−channel swit

Safety engineeringOperating modeIntroduction8 104EDS84DG752 EN 4.08.4 Operating mode8.4.1 IntroductionDue to safety option 10, the following safety

Safety engineeringOperating modeSafety status8 105EDS84DG752 EN 4.08.4.3 Safety statusWhen the controller is disconnected from the safety unit, t

Safety engineeringTechnical data8 106EDS84DG752 EN 4.08.5 Technical dataSupplyThe safe input and the output are isolated and designed for a low−vol

Safety engineeringTechnical data8 107EDS84DG752 EN 4.0Restriction of useThe operation of an integrated safety system is not permissible in earthe

Safety engineeringElectrical installation8 108EDS84DG752 EN 4.08.6 Electrical installationX61 − connection of safety system "Safety Option 10&

Safety engineeringCertification8 109EDS84DG752 EN 4.08.7 Certification  Tip!The "TÜV Rheinland Group" certificate is available on the

About this documentationNotes used1 11EDS84DG752 EN 4.01.5 Notes usedThe following pictographs and signal words are used in this documentation to

Accessories (overview)Adapter plates (accessories)9 110EDS84DG752 EN 4.09 Accessories (overview)9.1 Adapter plates (accessories)For the mounting of

Accessories (overview)Plug connectors9 111EDS84DG752 EN 4.09.2 Plug connectorsBy default, cables for the connection of the mains and the motor ar

Accessories (overview)Internal brake resistors9 112EDS84DG752 EN 4.09.3 Internal brake resistorsProduct key Rated data − brake resistorController B

Accessories (overview)External brake resistors9 113EDS84DG752 EN 4.09.4 External brake resistorsProduct key Rated data − brake resistorController

Accessories (overview)Communication modulesCANopen9 114EDS84DG752 EN 4.09.5 Communication modules"Communication Units" are the communicat

Accessories (overview)Communication modulesPROFINET9 115EDS84DG752 EN 4.09.5.4 PROFINETFor fieldbus communication via PROFINET, the Communicatio

Accessories (overview)Keypad9 116EDS84DG752 EN 4.09.6 KeypadChecking or changing parameters by experienced users can be executed by means of akeypa

Accessories (overview)Safety engineering9 117EDS84DG752 EN 4.09.7 Safety engineering 8400 motec controllers can optionally be provided with integ

AppendixTotal index10118EDS84DG752 EN 4.010 Appendix10.1 Total index0 ... 98400 motec Set, motec Set, 24 AAccessories, 110 − Brake resistor, 95

AppendixTotal index10119EDS84DG752 EN 4.0KKeypad, 116 MMains current, 33 , 35 , 37 Mechanical installation, 60 Monitoring, Of the motor temp

Safety instructionsGeneral safety and application notes for Lenze controllers2 12EDS84DG752 EN 4.02 Safety instructions2.1 General safety and appli

AppendixTotal index10120EDS84DG752 EN 4.0VValidity, documentation, 7 WWall mounting, 73 Wiring, Brake resistor, 96 Wiring of control connections

 © 06/2012FLenze Drives GmbHPostfach 10 13 52D−31763 HamelnGermanyService Lenze Service GmbHBreslauer Straße 3D−32699 ExtertalGermany(+49(0)5154

Safety instructionsGeneral safety and application notes for Lenze controllers2 13EDS84DG752 EN 4.0Application as directedControllers are componen

Safety instructionsGeneral safety and application notes for Lenze controllers2 14EDS84DG752 EN 4.0OperationIf necessary, systems including controll

Safety instructionsGeneral safety and application instructions for Lenze motors2 15EDS84DG752 EN 4.02.2 General safety and application instructio

Safety instructionsGeneral safety and application instructions for Lenze motors2 16EDS84DG752 EN 4.0InstallationEnsure an even surface, solid foot

Safety instructionsGeneral safety and application instructions for Lenze motors2 17EDS84DG752 EN 4.0Commissioning and operationBefore commissioni

Safety instructionsResidual hazards2 18EDS84DG752 EN 4.02.3 Residual hazardsProtection of personsƒ Switch off mains voltage before removing the con

Product descriptionSystem overview3 19EDS84DG752 EN 4.03 Product description3.1 System overview Overview of possible components of the 8400 motec

0Fig. 0Tab. 0

Product descriptionDevice features3 20EDS84DG752 EN 4.03.2 Device featuresƒ Compact motor inverterƒ Modular designƒ Part of the Inverter Drives 840

Product descriptionIdentification3 21EDS84DG752 EN 4.03.3 IdentificationDue to the modular design of the 8400 motec controllers, every unit has a

Product descriptionType codeIntroducing information3 22EDS84DG752 EN 4.03.4 Type code 3.4.1 Introducing informationDue to the modular structure o

Product descriptionType codeThe type codes3 23EDS84DG752 EN 4.0Communication UnitE84DGFC x x x xModule partCommunication Unit − 8400 motecCommun

Product descriptionType codeThe type codes3 24EDS84DG752 EN 4.08400 motec SetE84DV B x xxx x S x x x 2 x xProduct rangeInverter Drives 8400 motecV

Product descriptionOverview of control terminals3 25EDS84DG752 EN 4.03.5 Overview of control terminalsThe control terminals of the 8400 motec con

Technical dataGeneral data and operating conditions4 26EDS84DG752 EN 4.04 Technical data4.1 General data and operating conditions Conformity and

Technical dataGeneral data and operating conditions4 27EDS84DG752 EN 4.0Protection of persons and equipmentEnclosureEN 60529 IP65optional: IP66in

Technical dataGeneral data and operating conditions4 28EDS84DG752 EN 4.0Supply conditionsMains connectionPower systemTT, TN(with an earthedneutral)

Technical dataGeneral data and operating conditions4 29EDS84DG752 EN 4.0EMCNoise emission (in TN and TT mains)Cable−guidedEN 61800−3Motor mountin

Contents i 3EDS84DG752 EN 4.01 About this documentation 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Technical dataGeneral data and operating conditions4 30EDS84DG752 EN 4.0 ControlControl modesVFCplus:l V/f control (linear or square−law)SLVC:l Sen

Technical dataRated dataOverview4 31EDS84DG752 EN 4.04.2 Rated data4.2.1 OverviewInput dataBasis of the dataMains Voltage Voltage range Frequency

Technical dataRated dataOverview4 32EDS84DG752 EN 4.0Power lossesPower loss PV [W]Type when operating with rated output current Iaratedwhen control

Technical dataRated dataOperation at rated mains voltage 400 V4 33EDS84DG752 EN 4.0 4.2.2 Operation at rated mains voltage 400 VBasis of the data

Technical dataRated dataOperation at rated mains voltage 400 V4 34EDS84DG752 EN 4.0 Fuses and cable cross−sectionsƒ Point−to−point connection − dir

Technical dataRated dataOperation at increased rated power at 400 V mains voltage4 35EDS84DG752 EN 4.0 4.2.3 Operation at increased rated power a

Technical dataRated dataOperation at increased rated power at 400 V mains voltage4 36EDS84DG752 EN 4.0 Switching frequency−dependent output current

Technical dataRated dataOperation with rated mains voltage 480 V4 37EDS84DG752 EN 4.0 4.2.4 Operation with rated mains voltage 480 VBasis of the

Technical dataRated dataOperation with rated mains voltage 480 V4 38EDS84DG752 EN 4.0 Fuses and cable cross−sectionsƒ Point−to−point connection − d

Technical dataSwitching frequency reduction4 39EDS84DG752 EN 4.04.3 Switching frequency reductionUnder certain operating conditions, the maximum

Contentsi 4EDS84DG752 EN 4.04.7 Control terminals 46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Technical dataOvercurrent operation4 40EDS84DG752 EN 4.04.4 Overcurrent operation If the device utilisation Ixt exceeds the threshold set (C00064/1

Technical dataOvercurrent operation4 41EDS84DG752 EN 4.0 TypeIamax/IaN8 [%] in 15−s cycle f = 2 kHz f = 4 kHz f = 8 kHz f = 16 kHz      

Technical dataTerminal descriptionOverview4 42EDS84DG752 EN 4.04.5 Terminal description4.5.1 Overview0.37 ... 3 kWE84DGDV001WU − Wiring UnitX1/L1,

Technical dataTerminal descriptionOverview4 43EDS84DG752 EN 4.0 4 ... 7.5 kWE84DGDV087WU − Wiring UnitX2/U, V, W MotorX2/Rb1, Rb2 Brake resistorX

Technical dataPower terminals4 44EDS84DG752 EN 4.04.6 Power terminals0.37 ... 3 kW − X1E84DG032Terminal dataConductor cross−section Tightening torq

Technical dataPower terminalsMains connection4 45EDS84DG752 EN 4.0 4.6.1 Mains connectionPin / name Features Rated valueL1, L2, L3 Mains phases a

Technical dataControl terminals4 46EDS84DG752 EN 4.04.7 Control terminals DI1DI2DI3DI4DI5DO1RFRX4n. c.n. c.n. c.n. c.n. c.n. c.n. c.DI1DI2DI3DI4D

Technical dataControl terminals4 47EDS84DG752 EN 4.0Connection options for Communication Unit WUPlugs X3 X61 X4 X1Name Fieldbus Safety Digital in

Technical dataControl terminalsDigital inputs4 48EDS84DG752 EN 4.0 4.7.1 Digital inputsX4Pin / name Features Rated valueRFRDI1DI2DI3DI4DI5Controlle

Technical dataControl terminalsDigital inputs4 49EDS84DG752 EN 4.0PROFINETA4 DI − E84DGFCR9xx123451 24O2 DI23 GNDM12 femalesocket A−Coding4 DI15

Contents i 5EDS84DG752 EN 4.06.5 Setting with the diagnosis terminal (keypad) 92 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.6

Technical dataControl terminalsDigital output4 50EDS84DG752 EN 4.0 4.7.2 Digital outputX4Pin / name Features Rated valueDO1 Digital output 24 V DC5

Technical dataControl terminalsCommunication connection4 51EDS84DG752 EN 4.04.7.5 Communication connection8400 motec enables communication via th

Technical dataDimensionsStandard motor mounting4 52EDS84DG752 EN 4.04.8 Dimensions4.8.1 Standard motor mountingE84DG...Dimensions − standard motor

Technical dataDimensionsWall mounting4 53EDS84DG752 EN 4.0 4.8.2 Wall mounting E84DGMWE1001Dimensions − wall mounting [mm]Type a b e b1 a1 e1 e2

InstallationImportant notes5 54EDS84DG752 EN 4.05 Installation5.1 Important notes Danger!Dangerous electrical voltageAll power terminals remain li

InstallationImportant notes5 55EDS84DG752 EN 4.0 Stop!The device contains components that can be destroyed by electrostaticdischarge!Before work

InstallationInstallation according to EMC (installation of a CE−typical drive system)Shielding5 56EDS84DG752 EN 4.05.2 Installation according to EM

InstallationInstallation according to EMC (installation of a CE−typical drive system)Motor cable5 57EDS84DG752 EN 4.05.2.2 Motor cableƒ Only use

InstallationInstallation according to EMC (installation of a CE−typical drive system)Control cables5 58EDS84DG752 EN 4.0Wiring on the motor side S

InstallationInstallation according to EMC (installation of a CE−typical drive system)Detecting and eliminating EMC interferences5 59EDS84DG752 EN

Contentsi 6EDS84DG752 EN 4.09.7 Safety engineering 117 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

InstallationMechanical installation5 60EDS84DG752 EN 4.05.3 Mechanical installationƒ If the cooling air is polluted (fluff, (conductive) dust, soot

InstallationElectrical installationPower connections5 61EDS84DG752 EN 4.05.4 Electrical installation5.4.1 Power connectionsPrinciple circuit diag

InstallationElectrical installationWiring of control connections5 62EDS84DG752 EN 4.0 5.4.2 Wiring of control connectionsPrinciple circuit diagramX

InstallationElectrical installationWiring of control connections5 63EDS84DG752 EN 4.0 X4 − E84DGFCxxNx (AS−i, CAN, PROFIBUS, PROFINET, EtherNet/I

InstallationInstallation of 8400 motec pre−assembled on the motorPlug at the Wiring Unit5 64EDS84DG752 EN 4.05.5 Installation of 8400 motec pre−ass

InstallationInstallation of 8400 motec pre−assembled on the motorAttaching the cable gland5 65EDS84DG752 EN 4.0 5.5.2 Attaching the cable gland0.

InstallationInstallation of 8400 motec pre−assembled on the motorAttaching the cable gland5 66EDS84DG752 EN 4.0 4 ... 7.5 kWIn order to be able to

InstallationRetrofitting the 8400 motec controllerPreparing a motor for the 8400 motec installation5 67EDS84DG752 EN 4.05.6 Retrofitting the 8400

InstallationRetrofitting the 8400 motec controllerMounting the Wiring Unit5 68EDS84DG752 EN 4.05.6.2 Mounting the Wiring Unit0.37 ... 3 kWBefore be

InstallationRetrofitting the 8400 motec controllerMounting of the Communication Unit5 69EDS84DG752 EN 4.04 ... 7.5 kWThe Wiring Unit is mounted t

About this documentationValidity information1 7EDS84DG752 EN 4.01 About this documentation1.1 Validity informationContentsThis Hardware Manual in

InstallationRetrofitting the 8400 motec controllerSettings at the Drive Unit5 70EDS84DG752 EN 4.04 ... 7.5 kWThe CU can be extended with accessorie

InstallationRetrofitting the 8400 motec controllerMounting of the Drive Unit5 71EDS84DG752 EN 4.04 ... 7.5 kWThe DU has already been mounted with

InstallationMeasures when drive is used in IT systems5 72EDS84DG752 EN 4.05.7 Measures when drive is used in IT systemsIf the drive is mounted with

InstallationWall mounting of 8400 motec controller5 73EDS84DG752 EN 4.05.8 Wall mounting of 8400 motec controllerWall mounting requires optional

CommissioningBefore switching on6 74EDS84DG752 EN 4.06 Commissioning  Note!ƒ Please observe the general safety instructions ( 12).ƒ Please obse

CommissioningBefore switching on6 75EDS84DG752 EN 4.0Notes for motor operation Danger!ƒ For thermal reasons, continuous operation of self−venti

CommissioningQuick commissioning6 76EDS84DG752 EN 4.06.2 Quick commissioning  Stop!Automatic motor startIn "Local mode" The auto−start o

CommissioningQuick commissioningGeneral configuration settings6 77EDS84DG752 EN 4.0 6.2.1 General configuration settingsFor initial commissioning

CommissioningQuick commissioningGeneral configuration settings6 78EDS84DG752 EN 4.0 Setting elements 4 ... 7.5 kWThe setting elements are located o

CommissioningQuick commissioningGeneral configuration settings6 79EDS84DG752 EN 4.0 Possible settings with DIP1 (Lenze setting bold)DIP1 SwitchDe

About this documentationDocument history1 8EDS84DG752 EN 4.01.2 Document historyMaterial number Version Description.J$3 4.0 06/2012 TD15 General re

CommissioningQuick commissioningGeneral configuration settings6 80EDS84DG752 EN 4.0Control modesDIP2/5−7Description(DIx  High)9(local mode)The tec

CommissioningQuick commissioningGeneral configuration settings6 81EDS84DG752 EN 4.0Possible settings with P2 "Speed"With P2, a motor sp

CommissioningQuick commissioningGeneral configuration settings6 82EDS84DG752 EN 4.0Preconditions for initial switch−onƒ The wiring unit is mounted

CommissioningQuick commissioningCommissioning steps6 83EDS84DG752 EN 4.06.2.2 Commissioning stepsCommissioningProceed step by step:ƒ Switch on th

CommissioningHandling of the keypad6 84EDS84DG752 EN 4.06.3 Handling of the keypadThe keypad X401 serves to quickly and easily set parameters and d

CommissioningHandling of the keypad6 85EDS84DG752 EN 4.0User menuThe user menu can be freely configured in C00517 and contains the following para

CommissioningHandling of the keypad6 86EDS84DG752 EN 4.0General operation1. Select the desired menu using the navigation key /.– The navigation k

CommissioningOverview of the commissioning steps with keypadKeypad control6 87EDS84DG752 EN 4.06.4 Overview of the commissioning steps with keypa

CommissioningOverview of the commissioning steps with keypadKeypad control6 88EDS84DG752 EN 4.03. Check switch at the bottom of the drive unit:DIP1

CommissioningOverview of the commissioning steps with keypadKeypad control6 89EDS84DG752 EN 4.09. Enable controller: Set RFR to HIGH potential.10

About this documentationConventions used1 9EDS84DG752 EN 4.01.3 Conventions usedThis documentation uses the following conventions to distinguish

CommissioningOverview of the commissioning steps with keypadKeypad control6 90EDS84DG752 EN 4.0 Note!In the Lenze setting, the V/f characteristic

CommissioningOverview of the commissioning steps with keypadShort overview of the parameters for quick commissioning6 91EDS84DG752 EN 4.06.4.2 Sh

CommissioningSetting with the diagnosis terminal (keypad)6 92EDS84DG752 EN 4.06.5 Setting with the diagnosis terminal (keypad)The controller can al

CommissioningDiagnosticsDrive diagnostics via the integrated display6 93EDS84DG752 EN 4.06.6 Diagnostics6.6.1 Drive diagnostics via the integrate

Braking operationBraking operation without additional measures7 94EDS84DG752 EN 4.07 Braking operation 7.1 Braking operation without additional mea

Braking operationBraking operation with brake resistorSelection of the brake resistors7 95EDS84DG752 EN 4.07.2 Braking operation with brake resis

Braking operationBraking operation with brake resistorWiring of brake resistor7 96EDS84DG752 EN 4.0 7.2.2 Wiring of brake resistor Danger!Hazardou

Braking operationBraking operation with brake resistorWiring of brake resistor7 97EDS84DG752 EN 4.0Wiring principleRBRB1 RB2< 0.5 mPET1 T2RB

Braking operationBraking operation with brake resistorWiring of brake resistor7 98EDS84DG752 EN 4.0Evaluation of the thermal contact via digital in

Braking operationOperation with spring−applied brakeIntroduction7 99EDS84DG752 EN 4.07.3 Operation with spring−applied brake7.3.1 IntroductionLen