Lenze 8240 HVAC Series User Manual

ED B8220 UE-V020!NIhOperating InstructionsFrequency InvertersGlobal Drive8220/8240 HVAC SeriesHVACandPumpDrivesPower Range 0.37 - 110 kWÄ!NIhäShow/Hid

Safety information2-2UOOuhäáã~_^NMMO2.2 Layout of the safety informationD ^ää ë~ÑÉíó åçíÉë Ü~îÉ ~ ìåáÑçêã ä~óçìíWJ qÜÉ áÅçå ÅÜ~ê~ÅíÉêáòÉë íÜÉ íóéÉ çÑ

Technical Data3-1UOOuhäáã~_^NMMO3 Technical data3.1 General data/application conditionsField ValuesVibration resistance Germanischer Lloyd, general co

Technical Data3-2UOOuhäáã~_^NMMO3.2 Rated data (Operation with 120 % overload)3.2.1 Operating conditionsD ^ééäáÅ~íáçåëWJ mìãéë ïáíÜ ëèì~êÉ ÅÜ~ê~ÅíÉêáë

Technical Data3-3UOOuhäáã~_^NMMO3.2.2 Types 8221 to 8224120 % overload Type 8221 8222 82234)8224Order no. EVF8221-E-V020EVF8222-E-V020EVF8223-E-V020EV

Technical Data3-4UOOuhäáã~_^NMMO3.2.3 Types 8225 to 8227120 % overload Type 82254)8226 82274)Order no. EVF8225-E-V020EVF8226-E-V020EVF8227-E-V020Mains

Technical Data3-5UOOuhäáã~_^NMMO3.2.4 Types 8241 to 8243120 % overload Type 8241 8242 8243Order no. EVF8241-E-V020EVF8242-E-V020EVF8243-E-V020Mains vo

Technical Data3-6UOOuhäáã~_^NMMO3.2.5 Types 8244 to 8246120 % overload Type 8244 8245 8246Order no. EVF8244-E-V020EVF8245-E-V020EVF8246-E-V020Mains vo

Technical Data3-7UOOuhäáã~_^NMMO3.3 Rated data (Operation with 150 % overload)léÉê~íáçå éÉêãáííÉÇ ïáíÜ ~ ã~áåë îçäí~ÖÉ çÑP^` L QMM s J QUMs LRM eòLSM

Technical Data3-8UOOuhäáã~_^NMMO3.3.2 Types 8225 to 8227150 % overload Type 8225 8226 8227Mains voltage Vrated[V] 320 V - 0% ≤Vrated≤528 V + 0% ; 45 H

Technical Data3-9UOOuhäáã~_^NMMO3.3.3 Types 8241 to 8243150 % overload Type 8241 8242 8243Mains voltage Vrated[V] 320 V - 0% ≤ Vrated ≤ 528 V + 0% ; 4

qÜÉëÉ léÉê~íáåÖ fåëíêìÅíáçåë ~êÉ î~äáÇ Ñçê íÜÉ UOuu ÅçåíêçääÉêë çÑ íÜÉ îÉêëáçåëW33.822X- E- 0x. 3x. -V020 (8221 - 8227)33.824X- E- 1x. 3x. -V020 (8241

Technical Data3-10UOOuhäáã~_^NMMO3.3.4 Types 8244 to 8246150 % overload Type 8244 8245 8246Mains voltage Vrated[V] 320 V - 0% ≤ Vrated ≤ 528 V + 0% ;

Technical Data3-11UOOuhäáã~_^NMMO3.4 Fuses and cable cross-sections3.4.1 Operation of controllers in a UL-approved systemD rëÉ çåäó riJ~ééêçîÉÇ ÑìëÉë

Technical Data3-12UOOuhäáã~_^NMMO3.4.3 Single drives with 150 % overloadqÜÉ í~ÄäÉ î~äìÉë ~êÉ î~äáÇ Ñçê íÜÉ çéÉê~íáçå çÑ UOuu ÅçåíêçääÉêë ~ë ëáåÖäÉ Çêá

Technical Data3-13UOOuhäáã~_^NMMO3.5 Analog plug-in module3.5.1 FeaturesqÜÉ ~å~äçÖ éäìÖJáå ãçÇìäÉ éêçîáÇÉë ~ ëÉÅçåÇ ~å~äçÖ áåéìíK fí ÅçåîÉêíë ~å ~å~äç

Technical Data3-14UOOuhäáã~_^NMMO3.6 Dimensions3.6.1 Controller dimensionsqÜÉ ÅçåíêçääÉê ÇáãÉåëáçåë ÇÉéÉåÇ çå íÜÉ ãÉÅÜ~åáÅ~ä áåëí~ää~íáçå EëÉÉ ÅÜ~éíÉê

Installation4-1UOOuhäáã~_^NMMO4 Installation4.1 Mechanical installation4.1.1 Important notesD rëÉ íÜÉ ÅçåíêçääÉêë çåäó ~ë ÄìáäíJáå ÇÉîáÅÉë>D fÑ íÜÉ

Installation4-2UOOuhäáã~_^NMMO4.1.2 Standard assembly with fixing bracketsAssembly preparations for 822X EëÉÉ cfd QJNFTo assemble and install the cont

Installation4-3UOOuhäáã~_^NMMO4.1.3 Assembly of analog plug-in modulehPRKMNQNd_F r o n t v i e w S i d e v i e w8 2 7 9cfd QJO ^å~äçÖ éäìÖJáå ãçÇì

Installation4-4UOOuhäáã~_^NMMO4.2 Electrical installation4.2.1 Important notesD mäÉ~ëÉ çÄëÉêîÉ íÜÉ íêáééáåÖ ÅÜ~ê~ÅíÉêáëíáÅ çÑ íÜÉ ÉKoKÅKÄI áÑ ~ééäáÉÇK

Installation4-5UOOuhäáã~_^NMMO4.2.2 Power connections4.2.2.1 Mains connectionTypes 8221 to 8227 Types 8241 to 8246PE+UG-UGL1L2L3hPRKMMVVmbiN iO iPJrdH

ContentsiUOOuhäáã~_^NMMO1 Preface and general information 1-1...NKN ^Äçìí íÜÉëÉ léÉê~íáåÖ fåëíêìÅíáçåë KKK NJNKKKKKKKKKKKKKKKKK

Installation4-6UOOuhäáã~_^NMMO4.2.2.2 Motor connection_ÉÅ~ìëÉ çÑ íÜÉ bj` ë~ÑÉíó ïÉ êÉÅçããÉåÇ íÜÉ ìëÉ çÑ ëÅêÉÉåÉÇ ãçíçê Å~ÄäÉë çåäóKTyp es 8221/8222/82

Installation4-7UOOuhäáã~_^NMMOTypes 824XUVWPEUVWT1 T2Connect screen correctly(required parts in the accessory kit):D Screw the screen plate ➀ onto t

Installation4-8UOOuhäáã~_^NMMOD qÜÉ ãçíçê Å~ÄäÉ ëÜçìäÇ ÄÉ ~ë ëÜçêí ~ë éçëëáÄäÉ ÄÉÅ~ìëÉ çÑ íÜÉ éçëáíáîÉÉÑÑÉÅí çå íÜÉ ÇêáîÉ ÅÜ~ê~ÅíÉêáëíáÅKJ qÜÉ í~ÄäÉ E

Installation4-9UOOuhäáã~_^NMMO4.2.2.3 Connection diagramL1UVW+UG-UGM3~PERB1RB2+UG-UGK10K10RBL3NPE822X824XL1L2L2 L3K10F1 F2 F3Z1-X1PEPEPE

Installation4-10UOOuhäáã~_^NMMO4.2.3 Control connections4.2.3.1 Control cablesD tÉ êÉÅçããÉåÇ íÜÉ ìåáä~íÉê~ä ëÅêÉÉåáåÖ çÑ ~ää Å~ÄäÉë Ñçê ~å~äçÖ ëáÖå~äë

Installation4-11UOOuhäáã~_^NMMO4.2.3.2 Assignment of the control terminals62789K11K12K142028E1E2E3E439K21K22K24hPRKMMOTProtection againstcontactThe co

Installation4-12UOOuhäáã~_^NMMO4.2.3.3 Connection diagrams62789K11 K12K143k3k3k3k3kVccGND 2K1GND 15,2VVref3k3>100k82XXR ³ 1k2028E1E2E3 E439PEhPRKMM

Installation4-13UOOuhäáã~_^NMMO4.2.3.4 Connection diagrams of analog plug-in moduleshPRKMNQOJN6 2 7 8 9 K 1 1 K 1 2 K 1 4 2 0 2 8 E 1 E 2 E 3 E 4 3 98

Installation4-14UOOuhäáã~_^NMMO4.3 Installation of a CE-typical drive systemGeneralnotes- If you observe the following measure you can be sure that th

Installation4-15UOOuhäáã~_^NMMOhPRKMMUOÄL xUVWM3 ~P ER B 1 R B 2 + U G- U GR BP E8 2 X XK 1 0Z 3Z 2P EP EZ 1P EnP E7 8 9G N D 1G N D 2P EV r e fV

ContentsiiUOOuhäáã~_^NMMO4 Installation 4-1...QKN jÉÅÜ~åáÅ~ä áåëí~ää ~í á ç å QJNKKKKKKKKKKKKKKKKKKKKKKKKKK

Installation4-16UOOuhäáã~_^NMMOShow/Hide Bookmarks

Commissioning5-1UOOuhäáã~_^NMMO5 CommissioningqÜÉ ÅçåíêçääÉêë ~êÉ Ñ~ÅíçêóJëÉí íç ÇêáîÉ ~ ÅçêêÉëéçåÇáåÖ ÑçìêJéçäÉ ëí~åÇ~êÇ~ëóåÅÜêçåçìë ãçíçêK cìêíÜÉê ë

Commissioning5-2UOOuhäáã~_^NMMO5.2 Short set-up (factory setting)5.2.1 Switch-on sequenceStep1.Switch on mains voltage2.Select the direction of rotati

Commissioning5-3UOOuhäáã~_^NMMO5.3 Adapt machine data5.3.1 Determine speed range (fdmin,fdmax)Code NamePossible settingsIMPORTANTLenze Selection InfoC

Commissioning5-4UOOuhäáã~_^NMMO5.3.2 Adjustment of acceleration and deceleration times (Tir,Tif)Code NamePossible settingsLenze Selection InfoC012 Acc

Commissioning5-5UOOuhäáã~_^NMMO5.3.3 Setting of the current limit (Imax)Code NamePossible settingsIMPORTANTLenze Selection InfoC022 Imaxlimitmotor mod

Commissioning5-6UOOuhäáã~_^NMMO5.4 Optimisation of the operating characteristic of thedrive_ó ãÉ~åë çÑ íÜÉ ÑçääçïáåÖ ëÉííáåÖë óçì Å~å áåÑäìÉåÅÉ íÜÉ Åì

Commissioning5-7UOOuhäáã~_^NMMOHelp for decision Motor cablescreened ≤50 munscreened ≤100 mscreened > 50 munscreened > 100 mC014Single drivesrec

Commissioning5-8UOOuhäáã~_^NMMO5.4.2 Optimisation of operating modes5.4.2.1 Optimisation of V/f characteristic control with constantVminboostCodes req

Commissioning5-9UOOuhäáã~_^NMMO3.Set the Vmin boost (C016). D Load independent boost of the motor voltage for field frequencies below the rated V/ffre

ContentsiiiUOOuhäáã~_^NMMO6 During operation 6-1...7 Configuration 7-1...

Commissioning5-10UOOuhäáã~_^NMMO5.4.2.2 Optimisation of motor-current controlCodes requiredCode NamePossible settingsIMPORTANTLenze Selection InfoC015

Commissioning5-11UOOuhäáã~_^NMMO5.5 Operation with the PID-controllerqÜÉ ÑçääçïáåÖ Åçåíêçäë Å~å ÄÉ áãéäÉãÉåíÉÇ ïáíÜ íÜÉ áåíÉê å~ä éêçÅÉëë ÅçåíêçääÉêWD

Commissioning5-12UOOuhäáã~_^NMMO5.5.1 Standardisation of process valueUONuLUOOu ëÉííáåÖ ê~åÖÉLUOQuWCode Name Possible settings IMPORTANTLenze Selectio

Commissioning5-13UOOuhäáã~_^NMMO5.6 Application examples5.6.1 Air conditioninghPRKMNQPd_M3wvuZ1*Z2*78RUNPRGSTPSHM3wvuZ2*78RUNPRGSTPSHZ1*K1F1L1L2L3E3LL

Commissioning5-14UOOuhäáã~_^NMMOTa sk (FIG 5 - 1):qÜÉ ~áê ÅçåÇáíáçå çÑ ~ ÇÉé~êíãÉåí ëíçêÉ áë íç Ä É ÅçåíêçääÉÇ ~ÅÅçêÇáåÖ íç íÜÉ åìãÄÉêçÑ éÉêëçåë éêÉëÉ

Commissioning5-15UOOuhäáã~_^NMMO`çÇÉ ëÉííáåÖë J ìåáí OWCode Name Possible settingsLenze Selection InfoC001 Operating mode -0- -0- Setpoint selection v

Commissioning5-16UOOuhäáã~_^NMMO5.6.2 Pump application with pressure controlhPRKUOhMMOK 1 4K 1 2K 1 1R F RD o w nJ O GL2 1 0 2M3-+pwvuZ1*K1F1Z2*L1L2L3

Commissioning5-17UOOuhäáã~_^NMMOTa sk (FIG 5 - 2):^ ÅÉåíêáÑìÖ~ä éìãé áë ìëÉÇ íç ÉåëìêÉ Åçåëí~åí éêÉëëìêÉ áå ~ éáéÉäáåÉ ëóëíÉã EÉKÖKÑçê ï~íÉê ëìééäó çÑ

Commissioning5-18UOOuhäáã~_^NMMO5.6.3 Pump application with level controlM3wvuZ1*K1F1Z2*L1L2L378RUNPRGSTPSH+-39E18279X1LWVU-UG+UGL1L3L2Water level set

Commissioning5-19UOOuhäáã~_^NMMOTa sk (FIG 5 - 3):få ~ í~åâ íÜÉ ï~íÉê áë íç ÄÉ ÜÉäÇ ~í ~ Åçåëí~åí äÉîÉäK qÜÉ ëéÉÉÇ çÑ íÜÉ éìãé ãìëí ÄÉÅçåíêçääÉÇ ÇÉéÉå

ContentsivUOOuhäáã~_^NMMOShow/Hide Bookmarks

Commissioning5-20UOOuhäáã~_^NMMO5.7 Signal-flow chartshPRKMNQTd_M a s t e r c u r r e n t 0 . . . 2 0 m A / 4 . . . 2 0 m A87S 1 / 42 5 0 RX 1DA

Commissioning5-21UOOuhäáã~_^NMMOhPRKMNPQ~d_C 0 0 80. - 7 -I n f l u e n c eP I D - c o n t r o l l e rP I D - c o n t r o l l e ro u t p u tP I D - c

Commissioning5-22UOOuhäáã~_^NMMOShow/Hide Bookmarks

During operation6-1UOOuhäáã~_^NMMO6 During operationD oÉéä~ÅÉ ÇÉÑÉÅíáîÉ ÑìëÉë ïáíÜ íÜÉ éêÉëÅêáÄÉÇ íóéÉ çåäó ïÜÉå åç îçäí~ÖÉ áë~ééäáÉÇKqÜÉêÉ ~êÉ åç Ñìë

During operation6-2UOOuhäáã~_^NMMOShow/Hide Bookmarks

Configuration7-1UOOuhäáã~_^NMMO7 Configuration7.1 BasicsD qÜÉ ÅçåÑáÖìê~íáçå çÑ íÜÉ ÅçåíêçääÉê áë ìëÉÇ íç ~Ç~éí íÜÉ ÇêáîÉ íç óçìê~ééäáÅ~íáçåëKD cçê íÜá

Configuration7-2UOOuhäáã~_^NMMO7.2 Code tableHow to read the code table:Column Abbreviation MeaningCode C013 Code C013D The parameter of the code can

Configuration7-3UOOuhäáã~_^NMMOCode IMPORTANTPossible settingsNameCode IMPORTANTInfoSelectionLenzeNameC003¿ Save parameterset-1- -0- Data will not be

Configuration7-4UOOuhäáã~_^NMMOCode IMPORTANTPossible settingsNameCode IMPORTANTInfoSelectionLenzeNameC007¿(continued)Terminalconfiguration-0- E4 E3 E

Configuration7-5UOOuhäáã~_^NMMOCode IMPORTANTPossible settingsNameCode IMPORTANTInfoSelectionLenzeNameC008¿ Function relay K1 -1- -0- Ready for operat

Preface and general information1-1UOOuhäáã~_^NMMO1 Preface and general information1.1 About these Operating Instructions ...D qÜÉëÉ léÉê~íáåÖ fåëíêìÅí

Configuration7-6UOOuhäáã~_^NMMOCode IMPORTANTPossible settingsNameCode IMPORTANTInfoSelectionLenzeNameC023 Imaxlimitgenerator mode80 30 {1 %} 150 The

Configuration7-7UOOuhäáã~_^NMMOCode IMPORTANTPossible settingsNameCode IMPORTANTInfoSelectionLenzeNameC077* GainImaxcontroller0.25 0.00 {0.01} 1.00C07

Configuration7-8UOOuhäáã~_^NMMOCode IMPORTANTPossible settingsNameCode IMPORTANTInfoSelectionLenzeNameC111¿ Monitor signal -0--0- Field frequency-1- U

Configuration7-9UOOuhäáã~_^NMMOCode IMPORTANTPossible settingsNameCode IMPORTANTInfoSelectionLenzeNameC115¿ Priority maskdigital inputs-0- E4 E3 E2 E1

Configuration7-10UOOuhäáã~_^NMMOCode IMPORTANTPossible settingsNameCode IMPORTANTInfoSelectionLenzeNameC126* Selection ofcommunicationerrors-0- -0- No

Configuration7-11UOOuhäáã~_^NMMOCode IMPORTANTPossible settingsNameCode IMPORTANTInfoSelectionLenzeNameC200 Software EKZC238¿ Frequencyprecontrol-1- -

Configuration7-12UOOuhäáã~_^NMMOCode IMPORTANTPossible settingsNameCode IMPORTANTInfoSelectionLenzeNameC628* Bandwidth offrequencies0.00 0.00 {0.01 %}

Troubleshooting and fault elimination8-1UOOuhäáã~_^NMMO8 Troubleshooting and fault eliminationvçì Å~å êÉÅçÖåáòÉ áããÉÇá~íÉäó ïÜÉíÜÉê ~ Ñ~ìäí Ü~ë çÅÅìêÉ

Troubleshooting and fault elimination8-2UOOuhäáã~_^NMMO8.1.3 Maloperation of the driveMaloperation Possible causesMotor does not rotate D DC-bus volta

Troubleshooting and fault elimination8-3UOOuhäáã~_^NMMO8.3 Fault indicationsDisplay Fault Cause Remedy--- No fault - -EEr External fault (TRIP-Set) A

Preface and general information1-2UOOuhäáã~_^NMMO1.3 Legal regulationsLabellingNameplate CE mark ManufacturergLenze controllers are unambiguouslydesig

Troubleshooting and fault elimination8-4UOOuhäáã~_^NMMODisplay RemedyCauseFaultOV OvervoltageMains voltage too high Check voltage supplygFeedback oper

Troubleshooting and fault elimination8-5UOOuhäáã~_^NMMO8.4 Reset of fault indicationsTRIP^ÑíÉê Éäáãáå~íáåÖ íÜÉ Ñ~ìäíI íÜÉ éìäëÉ áåÜáÄáí ïáää çåäó ÄÉ ê

Troubleshooting and fault elimination8-6UOOuhäáã~_^NMMOShow/Hide Bookmarks

Accessories9-1UOOuhäáã~_^NMMO9 Accessories (Overview)9.1 Accessories for all typesName Order number8201BB operating module EMZ8201BBDiagnosis terminal

Accessories9-2UOOuhäáã~_^NMMO9.3 Type-specific accessories9.3.1 Types 822XName Order number8221 8222 8223 8224Mains filter type A EZN3A0110A030 EZN3A0

Accessories9-3UOOuhäáã~_^NMMO9.3.2 Types 824XName Order number8241 8242 8243 8244E.l.c.b. EFA3B06A EFA3B06A EFA3B10A EFA3B10AFuse EFSM-0060AWE EFSM-00

Accessories9-4UOOuhäáã~_^NMMOShow/Hide Bookmarks

Index10-1UOOuhäáã~_^NMMO10 IndexA^ÅÅÉäÉê~íáçå íá ãÉëI RJQ^Ç~éí íÜÉ ãçí çêI RJS^å~äçÖ éäìÖJáå ãçÇìäÉ^ëëÉãÄäóI QJPcÉ~íìêÉëI PJNPqÉÅÜåáÅ~ä Ç~í~I PJNP^ééä

Index10-2UOOuhäáã~_^NMMODaÉÅÉäÉê~íáç å íáãÉëI RJQaÉÑáåáíáçåë çÑ íÉêãáåçäçÖó ìëÉÇI NJNaÉÖêÉÉ çÑ éçääìíáçåI OJNaÉê~íáåÖI RJRaáãÉåëáçåëUOOu ïáíÜ ÑáñáåÖ Ä

Index10-3UOOuhäáã~_^NMMOLi~ÄÉääáåÖI `çåíêçääÉêI NJOibaI UJNiÉÖ~ä êÉÖìä~íáçåëI NJOiá~ÄáäáíóI NJOMj~áåë ÅçååÉÅíáçåI QJRj~áåëJîçäí~ÖÉ ÅçãéÉåë~íáçåI RJUj~

Safety information2-1UOOuhäáã~_^NMMO2 Safety information2.1 General safety informationSafety and application notes for controllersEíçW içïJsçäí~ÖÉ aáê

Index10-4UOOuhäáã~_^NMMOTqÉÅÜåáÅ~ä Ç~í~I OJN^å~äçÖ éäìÖJáå ãçÇìäÉI PJNPcÉ~íìêÉëI PJNPdÉåÉê~ä Ç~í~L~ééäáÅ~íáçå ÅçåÇáíáçåëI OJNqÉãéÉê~íìêÉ ãçåáíçêáåÖI Q

Index10-5UOOuhäáã~_^NMMOShow/Hide Bookmarks

Index10-6UOOuhäáã~_^NMMOShow/Hide Bookmarks