Lenze 8200 series User Manual

EDB8200EN!NIiOperating InstructionsGlobal DriveFrequency inverters8200 seriesTypId.-NRFert.-NrSerien-Nr.Eingang1Eingang2LenzePostfach 101352 ,31763 HA

Safety information2-2 UOMu_^MVMODrive controllers contain electrostatically sensitivecomponents which can easily be damaged byinappropriate handling.

Safety informationUOMu_^MVMO 2-32.2 Layout of the safety informationD ^ää ë~ÑÉíó åçíÉë Ü~îÉ ~ ìåáÑçêã ä~óçìíWJ qÜÉ áÅçå ÅÜ~ê~ÅíÉêáòÉë íÜÉ íóéÉ çÑ Ç~åÖ

Safety information2-4 UOMu_^MVMO2.3 Residual hazardsOperator’s safety After mains disconnections, the power terminals U, V, W and +UG,-UGremain live f

Technical DataUOMu_^MVMO 3-13 Technical data3.1 General data/application conditionsField ValuesVibration resistance Germanischer Lloyd, general condit

Technical Data3-2 UOMu_^MVMO3.2 Rated data (Operation with 150 % overload)3.2.1 Types 8201 to 8204150 % overload Type 8201 8202 8203 8204Order no. EVF

Technical DataUOMu_^MVMO 3-3150 % overload 8204820382028201TypeEVF8204-EEVF8203-EEVF8202-EEVF8201-EOrder no.Variant ”reduced assemblydepth”8202-V002Ty

Technical Data3-4 UOMu_^MVMO3.3 Fuses and cable cross-sections3.3.1 Single drives with 150 % overloadqÜÉ í~ÄäÉ î~äìÉë ~êÉ î~äáÇ Ñçê íÜÉ çéÉê~íáçå çÑ U

InstallationUOMu_^MVMO 4-14 Installation4.1 Mechanical installation4.1.1 Important notesD rëÉ íÜÉ ÅçåíêçääÉêë çåäó ~ë ÄìáäíJáå ÇÉîáÅÉë>D fÑ íÜÉ Åçç

Installation4-2 UOMu_^MVMOPossible mounting positionsD få îÉêíáÅ~ä éçëáíáçå ~í íÜÉ Ä~Åâ çÑ íÜÉ Åçåíêçä Å~ÄáåÉíIíÉêãáå~äë éçáåí íç íÜÉ ÑêçåíWJ táíÜ ~íí

InstallationUOMu_^MVMO 4-34.1.2 Standard assembly with fixing rails or fixingangles4.1.2.1 Types 8201 to 8204hPRKMMTQcfd QJN aáãÉåëáçåë UOMN J UOMQW p

qÜÉëÉ léÉê~íáåÖ fåëíêìÅíáçåë ~êÉ î~äáÇ Ñçê íÜÉ UOuu ÅçåíêçääÉêë çÑ íÜÉ îÉêëáçåëW33.820X- E- 1x. 1x (8201 - 8204)33.8202- E- 1x. 1x -V002 reduced assem

Installation4-4 UOMu_^MVMO4.1.2.2 Type 8202-V002 (reduced assembly depth)qÜáë î~êá~åí áë ÉèìáééÉÇ ïáíÜ ~ ÜÉ~í ëáåâ ïáíÜ ~ ëã~ääÉê ëìêÑ~ÅÉKlÄëÉêîÉ íÜÉ

InstallationUOMu_^MVMO 4-54.1.3 DIN-rail assemblyhPRKMMTNcfd QJO aáãÉåëáçåë UOMN J UOMQW afkJê~áä ~ëëÉãÄäó1)8201/8202: Assembly on a DIN rail (middle)

Installation4-6 UOMu_^MVMO4.2 Electrical installation4.2.1 Important notesD båëìêÉ ~ééêçéêá~íÉ ~Åíáî~íáçå ïÜÉå ìëáåÖ ÅìêêÉåíJçéÉê~íÉÇÉKäKÅKÄKëKD cçê á

InstallationUOMu_^MVMO 4-74.2.2 Power connections4.2.2.1 Mains connectionD `çååÉÅí íÜÉ ã~áåë Å~ÄäÉë ïáíÜ íÜÉ ëÅêÉï íÉêãáå~äëiNI iOI iPKJ qáÖÜíÉåáåÖ íç

Installation4-8 UOMu_^MVMOD qÜÉ ãçíçê Å~ÄäÉ ëÜçìäÇ ÄÉ ~ë ëÜçêí ~ë éçëëáÄäÉ ÄÉÅ~ìëÉ çÑíÜÉ éçëáíáîÉ ÉÑÑÉÅí çå íÜÉ ÇêáîÉ ÅÜ~ê~ÅíÉêáëíáÅKJ cfd QJP ëÜçïë í

InstallationUOMu_^MVMO 4-94.2.2.3 Connection diagramL1UVW+UG-UGM3~PERB1 RB2+UG-UGK10K10RBL1PE8201... 8204Z3NK10 -X1N/L2F1 F2*PEZ1PE PEPEPEZ2JRB K1

Installation4-10 UOMu_^MVMO4.2.3 Control connections4.2.3.1 Control cablesD tÉ êÉÅçããÉåÇ íÜÉ ìåáä~íÉê~ä ëÅêÉÉåáåÖ çÑ ~ää Å~ÄäÉë Ñçê~å~äçÖ ëáÖå~äë íç ~

InstallationUOMu_^MVMO 4-11Terminal Use(Factory setting is printed in bold)Level DataAnalogit7 GND 1inputs8 Setpoint input,reference:Terminal 7(0 to 1

Installation4-12 UOMu_^MVMO4.2.3.3 Connection diagrams62789K11 K12K143k3k3k3k3kVccGND 2K1GND 15,2VVref3k3>100k82XXR ³ 1k2028E1E2E3 E439PEhPRKMMTTJP

InstallationUOMu_^MVMO 4-134.3 Installation of a CE-typical drive systemGeneralnotesD The user is responsible for the compliance of his application wi

ContentsUOMu_^MVMO i1 Preface and general information 1-1...1.1 About these Operating Instructions ... 1-1...

Installation4-14 UOMu_^MVMOScreening D Connect the screen of the motor cable with the controller- to the screen connection of the controller.- additio

InstallationUOMu_^MVMO 4-15LxUVWM3~PERB1 RB2 +UG-UGRBNetzPE82XXK10Z3Z2PEPEZ1PEnPE789GND 1GND 2PEVrefVcc-UG+UG F1-X1nnnnK162K11K12 K142028E1E2E3E4 39PE

Installation4-16 UOMu_^MVMOShow/Hide Bookmarks

CommissioningUOMu_^MVMO 5-15 CommissioningqÜÉ ÅçåíêçääÉêë ~êÉ Ñ~ÅíçêóJëÉí íç ÇêáîÉ ~ ÅçêêÉëéçåÇáåÖ ÑçìêJéçäÉëí~åÇ~êÇ ãçíçê ïáíÜ OPMLQMMsI RMeòK cìêíÜÉ

Commissioning5-2 UOMu_^MVMO5.2 Short set-up (Factory setting)5.2.1 Switch-on sequenceStep1.Switch on mains voltage2.Select the direction of rotation.

CommissioningUOMu_^MVMO 5-35.2.2 Factory setting of the most important driveparametersSetting Code Factory setting Adaption totheapplicationOperating

Commissioning5-4 UOMu_^MVMO5.3 Adapt machine data5.3.1 Determine speed range (fdmin,fdmax)Code NamePossible settingsIMPORTANTLenze Selection InfoC010

CommissioningUOMu_^MVMO 5-5Important D With the setting of fdmin>fdmaxthe field frequency is limited to fdmax.D When selecting the setpoint by mean

Commissioning5-6 UOMu_^MVMO5.3.2 Adjustment of acceleration and decelerationtimes (Tir,Tif)Code NamePossible settingsIMPORTANTLenze Selection InfoC012

CommissioningUOMu_^MVMO 5-75.3.3 Setting of the current limit (Imax)Code NamePossible settingsIMPORTANTLenze Selection InfoC022 Imaxlimitmotor mode150

Contentsii UOMu_^MVMO5 Commissioning 5-1...5.1 Before you switch on 5-1...5.2 Sho

Commissioning5-8 UOMu_^MVMO5.4 Optimisation of the operatingcharacteristic of the drive_ó ãÉ~åë çÑ íÜÉ ÑçääçïáåÖ ëÉííáåÖë óçì Å~å áåÑäìÉåÅÉ íÜÉ ÅìêêÉå

CommissioningUOMu_^MVMO 5-9C014 = -0-Linear characteristicC014 = -1-Square-law characteristic (e. g. for pumps, fans)hPRKMMSQ1 0 0 %00 1fdfd NVm i n00

Commissioning5-10 UOMu_^MVMOHelp for decision Motor cablescreened ≤25 munscreened≤50 mscreened > 25 munscreened > 50 mC014Single drivesrecommend

CommissioningUOMu_^MVMO 5-115.4.1.1 Optimisation of V/f-characteristic control withauto boostCodes requiredCode Name Possible settings IMPORTANTLenze

Commissioning5-12 UOMu_^MVMO3.Set the Vmin boost(C016).Load-dependentboost of the motor voltage in the field-frequency range below theV/f-rated freque

CommissioningUOMu_^MVMO 5-135.4.1.2 Optimisation of V/f-characteristic controlCodes requiredCode NamePossible settingsIMPORTANTLenze Selection InfoC01

Commissioning5-14 UOMu_^MVMO3.Set the Vmin boost(C016).D Load-independentboost of the motor voltage for field frequencies below theU/f-rated frequency

During operationUOMu_^MVMO 6-16 During operationD oÉéä~ÅÉ ÇÉÑÉÅíáîÉ ÑìëÉë ïáíÜ íÜÉ éêÉëÅêáÄÉÇ íóéÉ çåäó ïÜÉååç îçäí~ÖÉ áë ~ééäáÉÇKqÜÉêÉ ~êÉ åç ÑìëÉë á

During operation6-2 UOMu_^MVMOD fÑ óçì ìëÉ íÜÉ ÑìåÅíáçå `tL``t EëÉäÉÅíáçå çÑ íÜÉ ÇáêÉÅíáçå çÑêçí~íáçåF ïáíÜ íÜÉ ÅçåÑáÖìê~íáçå `MMT Z JMJ íç JNPJWJ qÜÉ

ConfigurationUOMu_^MVMO 7-17 Configuration7.1 BasicsD qÜÉ ÅçåÑáÖìê~íáçå çÑ íÜÉ ÅçåíêçääÉê áë ìëÉÇ íç ~Ç~éí íÜÉ ÇêáîÉíç óçìê ~ééäáÅ~íáçåëKD cçê íÜáëI ó

Preface and general informationUOMu_^MVMO 1-11 Preface and general information1.1 About these Operating Instructions ...D qÜÉëÉ léÉê~íáåÖ fåëíêìÅíáçåë

Configuration7-2 UOMu_^MVMO7.2 Code tableHow to read the code table:Column Abbreviation MeaningCode C013 Code C013D The parameter of the code can be d

ConfigurationUOMu_^MVMO 7-3Code NamePossible settingsIMPORTANTCodeNameLenze Selection InfoIMPORTANTC001¿Operating mode -0- -0- Setpoint selection via

Configuration7-4 UOMu_^MVMOCode IMPORTANTPossible settingsNameCode IMPORTANTInfoSelectionLenzeName[C007]*Terminalconfiguration-0- E4 E3 E2 E1-0- CW/CC

ConfigurationUOMu_^MVMO 7-5Code IMPORTANTPossible settingsNameCode IMPORTANTInfoSelectionLenzeNameC009* Device address 1 1 {1} 99 Only forLECOMapplica

Configuration7-6 UOMu_^MVMOCode IMPORTANTPossible settingsNameCode IMPORTANTInfoSelectionLenzeNameC016VminsettingC016820X * 0{1%} 40 * depends onthe u

ConfigurationUOMu_^MVMO 7-7Code IMPORTANTPossible settingsNameCode IMPORTANTInfoSelectionLenzeNameC038 JOG value 2 30 0 {1Hz} 480C039 JOG value 3 40 0

Configuration7-8 UOMu_^MVMOCode IMPORTANTPossible settingsNameCode IMPORTANTInfoSelectionLenzeNameC099*Software version Only display820X 82 1x (Softwa

ConfigurationUOMu_^MVMO 7-9Code IMPORTANTPossible settingsNameCode IMPORTANTInfoSelectionLenzeNameC117¿Function relayK2822X/824X-0- -0- Ready for oper

Configuration7-10 UOMu_^MVMOCode IMPORTANTPossible settingsNameCode IMPORTANTInfoSelectionLenzeNameC144¿Chopper-frequencyreduction¿821X/822X/824X-1- -

Troubleshooting and fault eliminationUOMu_^MVMO 8-18 Troubleshooting and fault eliminationD c~ìäíë ~êÉ áããÉÇá~íÉäó áåÇáÅ~íÉÇ îá~ íÜÉ Çáëéä~ó çê ëí~íìë

Preface and general information1-2 UOMu_^MVMO1.1.2 What is new?Materialno.Edition of Important Content375134 05/10/1994 8200/8210 Short Instructions37

Troubleshooting and fault elimination8-2 UOMu_^MVMO8.1.3 Maloperation of the driveMaloperation Possible causesMotor does not rotate D DC-bus voltage t

Troubleshooting and fault eliminationUOMu_^MVMO 8-38.3 Fault indicationsDisplay Fault Cause Remedy--- No fault - -EEr External fault (TRIP-Set) A digi

Troubleshooting and fault elimination8-4 UOMu_^MVMODisplay RemedyCauseFaultOH Heat sink temperature ishigher than the value setin the controllerAmbien

Troubleshooting and fault eliminationUOMu_^MVMO 8-58.4 Reset of fault indicationsTRIP^ÑíÉê Éäáãáå~íáåÖ íÜÉ Ñ~ìäíI íÜÉ éìäëÉ áåÜáÄáí ïáää çåäó ÄÉ êÉëÉí

Troubleshooting and fault elimination8-6 UOMu_^MVMOFunction You can select whether the active fault is to be reset automatically or manually.Auto-Trip

AccessoriesUOMu_^MVMO 9-19 Accessories (Overview)9.1 Accessories for all typesName Order number8201BB o perating module EMZ8201BBDiagnosis terminal (2

Accessories9-2 UOMu_^MVMO9.2 SoftwareName Order numberPC program for Global Drive controllers ESP-GDC 19.3 Type-specific accessoriesName Order number8

IndexUOMu_^MVMO 10-110 IndexAAcceleration times, 5-6Adapt the motor, 5-8Application, as directed, 1-3Application conditions, 2-1Applications as direct

Index10-2 UOMu_^MVMODDeceleration times, 5-6Definitions of terminology used, 1-1Degree of pollution, 2-1Dimensions8202-V002 reduced assembly depth , 4

IndexUOMu_^MVMO 10-3IInitial switch-on, 5-1InputsAnalog, 4-11Digital, 4-11Installation, 4-1CE-typical drive system, 4-13Assembly, 4-13Filters, 4-13Gro

Preface and general informationUOMu_^MVMO 1-31.3 Legal regulationsLabellingNameplate CE mark ManufacturerLabellingLenze controllers areunambiguously d

Index10-4 UOMu_^MVMORRated data, Types 8201-8204, 150 %overload, 3-2Relay output, 4-11Reset, Fault message, 8-5Residual hazards, 2-4SSafety informatio

IndexUOMu_^MVMO 10-5Show/Hide Bookmarks

Index10-6 UOMu_^MVMOShow/Hide Bookmarks

Preface and general information1-4 UOMu_^MVMOLiability D The information, data and notes in these Operating Instructions met the state of the art at t

Safety informationUOMu_^MVMO 2-12 Safety information2.1 General safety informationSafety and application notes for controllersEíçW içïJsç äí~ÖÉ aáêÉÅí